Car Wash Tunnel Queue Synchronization for Throughput Control

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Solution Overview

Problem

Automated vehicle service facilities face challenges in managing vehicle throughput due to discrepancies between different system queues, leading to operational inefficiencies, resource waste, and reduced customer satisfaction.

Innovation Solution

Implementing a queue management system that provides automated queue updates and a graphical user interface for real-time vehicle status monitoring, allowing for efficient traffic flow and resource management by transmitting vehicle information to a car wash tunnel system controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a manual queue update system is used for car wash tunnel control, then the system can operate with simple architecture, but the operational efficiency and productivity are reduced due to manual input requirements

Engineering Contradiction:
Improvevehicle service throughputVSAvoidqueue management system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system enables automated queue management where the car wash tunnel controller automatically receives vehicle information from the facility queue system and polls for status updates without manual operator intervention. The system self-updates the queue by transmitting vehicle data and automatically detecting status changes, eliminating the need for manual queue input while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If separate queue systems are maintained independently, then each system can operate autonomously, but discrepancies arise between queues leading to traffic flow inefficiencies

Engineering Contradiction:
Improvesystem autonomyVSAvoidtraffic flow efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system merges the facility queue system with the car wash tunnel controller queue by establishing automatic data transmission between them. The tunnel controller receives vehicle information directly from the facility queue and maintains synchronized queue status through automated polling, eliminating discrepancies while preserving system autonomy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The tunnel controller automatically polls the facility queue system to detect status changes in real-time. This feedback mechanism ensures the queue information remains synchronized between systems, preventing traffic flow inefficiencies while allowing each system to operate independently with coordinated information exchange.

Inventive Principle:
Principle #23Feedback

3Productivity

If automated queue updates are implemented, then operational efficiency and traffic flow improve, but the system complexity and energy consumption increase

Engineering Contradiction:
Improvevehicle service throughputVSAvoidsystem energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The tunnel controller implements periodic polling of the facility queue system at scheduled intervals rather than continuous monitoring. This periodic action maintains accurate queue synchronization and improves traffic flow efficiency while minimizing energy consumption by keeping the system in a low-power state between polling cycles.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20260086520A1Systems and methods for automated car wash facility throughput control
Publication Date: 2026.03.26 MW POS INC
  • US20260086520A1 patent drawing
  • US20260086520A1 patent drawing
  • US20260086520A1 patent drawing

AI summary

One or more processors coupled to memory can maintain a first queue of vehicles comprising a first vehicle and a second vehicle and transmit, to a controller of a car wash tunnel system maintaining a second queue, a first instruction to add information about the first vehicle into the second queue, a status of the second queue updated subsequent to the car wash tunnel system permitting the first vehicle to enter a car wash tunnel. The one or more processors can poll the controller to determine a change in the status of the second queue, determine, based on the change in the status, that the second queue is available to receive a next vehicle, and transmit a second instruction to add information about the second vehicle into the second queue to cause the car wash tunnel system to permit the second vehicle to enter the car wash tunnel.