Carbazole Host Material for Organic EL Devices

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Solution Overview

Problem

Organic electroluminescence devices face issues with low luminous efficiency, heat resistance, and pixel defects due to the use of materials like 4,4-N,N'-dicarbazole biphenyl, which has a low glass transition temperature and tends to crystallize, leading to short circuits and increased defects during heat tests.

Innovation Solution

A compound with a large molecular weight and low symmetry is used as a host material in the organic electroluminescence device, represented by a specific general formula, to enhance luminous efficiency, heat resistance, and prevent pixel defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If 4,4-N,N'-dicarbazole biphenyl is used as a host material, then the device structure is simple and easy to manufacture, but the glass transition temperature is low (110°C or lower) and the compound crystallizes easily, leading to short circuits and pixel defects during heat tests

Engineering Contradiction:
Improveease of manufactureVSAvoidheat resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the molecular parameters of the host material by introducing bulky substituent groups (such as tert-butyl groups, phenyl groups, or naphthyl groups) at positions 2 and 6 of the carbazole rings. This structural modification increases the glass transition temperature to 150°C or higher and reduces crystallization tendency, thereby improving heat resistance while maintaining ease of manufacture through vapor deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces asymmetric substituent groups at different positions of the carbazole rings, creating molecular asymmetry that disrupts crystal packing and reduces crystallization tendency. This asymmetry also increases free volume and raises the glass transition temperature, preventing short circuits and pixel defects during heat tests while maintaining device manufacturability

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If 4,4-N,N'-dicarbazole biphenyl is used as a host material, then the device can be manufactured with standard processes, but crystal growth occurs at defect sites during vapor deposition, increasing the number of pixel defects over time

Engineering Contradiction:
Improveease of manufactureVSAvoidpixel defect rate
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent modifies the molecular parameters by adding bulky substituent groups that increase steric hindrance and reduce molecular planarity. This changes the vapor deposition characteristics and crystal growth behavior, preventing defect propagation during manufacturing while maintaining compatibility with standard vacuum deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates bulky substituent groups in advance that act as spacers and prevent crystal growth at defect sites during vapor deposition. This beforehand cushioning effect prevents the expansion of initial defects into pixel defects, ensuring high manufacturing precision without requiring additional defect correction steps

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Use of energy by moving object

If a phosphorescent material is used in the light-emitting layer, then the luminous efficiency can be increased 3 to 4 times compared to fluorescence alone, but the device requires materials with high glass transition temperature to prevent short circuits under heat

Engineering Contradiction:
Improveluminous efficiencyVSAvoidglass transition temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent creates a composite host material system combining carbazole-based structures with bulky substituent groups that have high thermal stability. This composite structure achieves both high luminous efficiency when paired with phosphorescent materials and high glass transition temperature (150°C or higher) to prevent short circuits, resolving the contradiction between efficiency and thermal stability requirements

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of this compound results in an organic electroluminescence device with high luminous efficiency, excellent heat resistance, and a long lifetime without pixel defects, making it suitable for various electronic instruments.

Implementation Method 1

An organic EL device is a spontaneous light-emitting device which utilizes the principle that a fluorescent substance emits light by energy of recombination of holes injected from an anode and electrons injected from a cathode when an electric field is applied

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a phosphorescent material is used in the light-emitting layer of an organic EL device other than a fluorescent material... a great efficiency of light emission is achieved by utilizing an organic phosphorescent material excited to the singlet state and the triplet state

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS7939183B2Material for organic electroluminescent device and organic electroluminescent device using same
Publication Date: 2011.05.10 IDEMITSU KOSAN CO LTD
  • US7939183B2 patent drawing
  • US7939183B2 patent drawing
  • US7939183B2 patent drawing

AI summary

Provided is a material for an organic electroluminescence device, which is composed of a compound having a specific structure; and is capable of providing an organic electroluminescence device having a high luminous efficiency, excellent heat resistance, and a long lifetime while having no pixel defects, and an organic electroluminescence device using the same. The organic electroluminescence device comprises an organic thin film layer composed of one or more layers including at least a light-emitting layer and sandwiched between a cathode and an anode. In the organic electroluminescence device, at least one layer of the organic thin film layer comprises the material for an organic electroluminescence device.