Carbazole Anion Exchange Membranes With C-C Backbone Stability

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Solution Overview

Problem

Existing anion exchange membranes used in water electrolysis, redox flow batteries, fuel cells, and other electrochemical systems suffer from low performance and durability, limiting their commercialization due to issues with molecular weight, solubility, and mechanical and chemical stability.

Innovation Solution

A carbazole-based anion exchange material is developed by introducing a chain extender into the molecular structure through a polymerization reaction using a superacid catalyst, resulting in a polycarbazole-based polymer with C—C bonds and anion exchange groups, enhancing molecular weight and solubility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If perfluorinated polymer electrolytes are used to achieve high conductivity and chemical stability, then performance is improved, but cost increases significantly

Engineering Contradiction:
Improvechemical stabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters from perfluorinated polymers to hydrocarbon-based polymers with specific functional groups (carbazole, imidazole, triazole), maintaining chemical stability while reducing cost by avoiding expensive fluorine-containing monomers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite polymer structures combining hydrocarbon backbones with heterocyclic functional groups (carbazole, imidazole, triazole) to achieve both chemical stability and cost-effectiveness, replacing pure perfluorinated structures

Inventive Principle:
Principle #40Composite materials

2Reliability

If perfluorinated polymer electrolytes are used to achieve high ionic conductivity, then performance is improved, but methanol crossover increases

Engineering Contradiction:
Improveionic conductivityVSAvoidmethanol crossover
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces specific functional groups (carbazole, imidazole, triazole) at local positions within the polymer structure to create selective ion transport channels that conduct hydroxide ions while blocking methanol molecules through size and charge selectivity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a porous membrane structure with controlled pore sizes that allow selective passage of hydroxide ions while preventing methanol crossover, utilizing the sieving effect of the porous structure

Inventive Principle:
Principle #31Porous materials

3Use of energy by moving object

If polymer membranes operate at temperatures of 80°C or more, then energy efficiency is improved, but performance decreases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidmembrane performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the thermal stability parameters of the membrane by using thermally stable heterocyclic structures (carbazole, imidazole, triazole) with high decomposition temperatures, enabling stable operation at elevated temperatures up to 100°C or higher

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates thermally stable composite structures combining heat-resistant heterocyclic rings with appropriate backbone structures, achieving both high-temperature stability and ionic conductivity

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If hydrocarbon-based ion exchange membranes are used to reduce cost, then price competitiveness is improved, but molecular weight and durability are insufficient

Engineering Contradiction:
Improveprice competitivenessVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the molecular weight parameters by controlling polymerization conditions and monomer ratios to achieve high molecular weights (number average molecular weight Mn > 10,000 g/mol), thereby improving mechanical strength and durability while maintaining cost-effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates durable hydrocarbon-based polymer structures with integrated heterocyclic functional groups that provide both mechanical integrity and chemical stability, achieving long-term durability in electrochemical applications

Inventive Principle:
Principle #40Composite materials

5Adaptability or versatility

If existing anion exchange membranes are used in electrochemical systems, then system operation is enabled, but performance and durability are low

Engineering Contradiction:
Improvesystem operationVSAvoidperformance and durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent optimizes multiple parameters including functional group composition (carbazole, imidazole, triazole ratios), molecular weight, crosslinking density, and membrane thickness to simultaneously achieve high ionic conductivity, mechanical strength, and chemical stability for durable electrochemical system operation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops advanced composite anion exchange membranes combining multiple heterocyclic functional groups with optimized backbone structures, achieving superior overall performance and durability compared to conventional single-functional-group membranes

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbazole-based material improves mechanical and chemical stability, durability, and solubility, leading to enhanced performance in water electrolysis, redox flow batteries, fuel cells, and other electrochemical systems.

Implementation Method 1

carrying out a polymerization reaction of the mixture using a superacid catalyst to produce a polycarbazole-based polymer comprising a halogen-containing chain extender in which all bonds between monomers in a main chain are C—C bonds

Methodology Applied
Scientific EffectPolymerization reaction:

Implementation Method 2

introducing an anion exchange group through quaternization of the polycarbazole-based polymer comprising the halogen-containing chain extender

Methodology Applied
Scientific EffectQuaternization:

Implementation Method 3

The produced hydroxide ion is transferred through the anion exchange membrane in between and electrochemical reaction whereby oxygen is produced from the hydroxide ion occurs at the anode

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 4

water is decomposed into hydrogen and a hydroxide ion (OH−) at the cathode

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12472490B2Carbazole-based anion exchange material, preparation method therefor, and use thereof
Publication Date: 2025.11.18 KOREA RES INST OF CHEM TECH
  • US12472490B2 patent drawing
  • US12472490B2 patent drawing
  • US12472490B2 patent drawing

AI summary

The present disclosure relates to a carbazole-based anion exchange material, a preparation method therefor and use thereof, and more particularly, to an anion exchange material used in membranes for water electrolysis, redox flow batteries, fuel cells, carbon dioxide reduction, electrochemical ammonia production and decomposition, electrodialysis (ED), reverse electrodialysis (RED) or capacitive deionization (CDI), a separator comprising the same, a preparation method therefor and use thereof. According to the present disclosure, it is possible to prepare a separation membrane with improved mechanical and chemical stability and durability by remarkably improving the molecular weight together with solubility in solvent by providing the anion exchange material in which all bonds between monomers in the main chain are C—C bonds based on the carbazole-based material with high stability.