Carbohydrate Composition with Controlled Oligosaccharide Distribution

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Solution Overview

Problem

There is a need for reduced-sugar and lower-digestibility carbohydrate compositions that maintain desirable physical and functional properties, such as viscosity and taste, while being suitable for food and beverage products, as existing alternatives like polydextrose and resistant maltodextrin often have high viscosities, dark color, and off-flavors, and require additional treatments.

Innovation Solution

A two-step process involving a treatment step to produce an intermediate composition with reduced sugar and lower digestibility, followed by a separation step to achieve a final product with specific molecular weight distribution and linkage profiles, resulting in a carbohydrate composition with improved viscosity and functional properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional starch-derived syrups with less than 25% sugar are used, then reduced sugar content is achieved, but viscosity becomes extremely high and processing becomes difficult

Engineering Contradiction:
Improvesugar contentVSAvoidprocessing ease
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent changes the molecular weight distribution parameters of the carbohydrate composition, specifically controlling the degree of polymerization (DP) ranges. By producing a composition with predominantly DP3-10 oligosaccharides and limiting higher molecular weight polysaccharides (DP16+), the syrup achieves both reduced sugar content and manageable viscosity for processing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a non-uniform molecular weight distribution within the carbohydrate composition, concentrating the material in specific DP ranges (DP3-10) while excluding others. This localized quality control of molecular size allows the syrup to have reduced sugar content without the extreme viscosity problems of traditional low-sugar syrups.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If traditional starch-derived syrups with less than 25% sugar are used, then reduced sugar content is achieved, but polysaccharide concentration increases causing rapid hardening

Engineering Contradiction:
Improvesugar contentVSAvoidhardening rate
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the molecular weight distribution parameters by controlling the degree of polymerization (DP) ranges. By producing a composition with predominantly DP3-10 oligosaccharides and limiting higher molecular weight polysaccharides (DP16+ to less than 15%), the syrup achieves both reduced sugar content and reduced hardening rate.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If reduced-sugar carbohydrates like polydextrose are used, then sugar content is reduced, but viscosity becomes high and color darkens

Engineering Contradiction:
Improvesugar contentVSAvoidcolor darkness
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

The patent changes the molecular weight distribution parameters, specifically controlling the degree of polymerization (DP) ranges. By producing a composition with predominantly DP3-10 oligosaccharides and limiting higher molecular weight polysaccharides, the syrup achieves reduced sugar content while maintaining lighter color compared to traditional reduced-sugar carbohydrates.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If reduced-sugar carbohydrates like polydextrose are used, then sugar content is reduced, but off-flavors develop requiring additional treatments

Engineering Contradiction:
Improvesugar contentVSAvoidoff-flavor
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the molecular weight distribution parameters by controlling the degree of polymerization (DP) ranges. By producing a composition with predominantly DP3-10 oligosaccharides and limiting higher molecular weight polysaccharides (DP16+ to less than 15%), the syrup achieves reduced sugar content while maintaining neutral taste without requiring additional treatments for off-flavors.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11291222B2Carbohydrate compositions
Publication Date: 2022.04.05 CARGILL INC
  • US11291222B2 patent drawing
  • US11291222B2 patent drawing
  • US11291222B2 patent drawing

AI summary

Carbohydrate compositions having lower digestibility and lower sugar compared to traditional nutritive sweeteners, methods of making the carbohydrate compositions, and food products comprising the carbohydrate compositions are disclosed.