Wind Turbine Carbon Blade Multi-Down Conductor Equipotential Bonding

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Solution Overview

Problem

Wind turbines experience frequent lightning damage due to high internal voltage differences generated between spaced-down conductors, and single down conductor failures can lead to grounding issues and further lightning damage on the blade surface.

Innovation Solution

A carbon blade for wind turbines is designed with multiple down conductors on both outer and inner surfaces, where the down conductors are bonded at both ends to create an equipotential structure, allowing the inner down conductor to replace a damaged outer one and offset magnetic fields by being disposed in parallel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple down conductors are spaced apart on the blade, then lightning protection coverage is improved, but high internal voltage difference is generated causing flashover

Engineering Contradiction:
Improvelightning protection coverageVSAvoidinternal voltage difference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent bonds multiple down conductors together at both ends of the blade using coupling members, creating an equipotential structure. This bonding ensures that all down conductors maintain the same electrical potential, eliminating internal voltage differences that would otherwise cause flashover between conductors during lightning strikes.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent combines multiple down conductors into a unified electrical system by bonding them at both ends. This merging creates a coordinated network where conductors work together as a single equipotential structure, preventing voltage differences while maintaining distributed lightning protection coverage.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If only one down conductor is disposed, then device complexity is reduced, but reliability is compromised when the down conductor is damaged

Engineering Contradiction:
Improvenumber of down conductorsVSAvoidgrounding functionality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent incorporates redundant down conductors bonded together at both ends, creating a backup system before damage occurs. If one conductor is damaged, the bonded structure ensures electrical continuity through the other conductors, providing beforehand cushioning against grounding failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The bonded multi-conductor system allows the undamaged conductors to take over the grounding function if one conductor is damaged. The system automatically recovers functionality by redirecting lightning current through the remaining intact conductors in the bonded network.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If multiple down conductors are disposed in parallel, then reliability is improved through redundancy, but magnetic field interference increases

Engineering Contradiction:
Improvegrounding redundancyVSAvoidmagnetic field
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent positions down conductors at different locations on the blade (outer surface, inner surface, leading edge, trailing edge) rather than symmetrically. This asymmetric distribution, combined with bonding at both ends, helps cancel magnetic fields through spatial arrangement while maintaining redundancy for reliable grounding.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes lightning damage by maintaining an equipotential bonding structure and ensuring continuous functionality even if the outer down conductor is damaged, while also mitigating magnetic field effects from multiple down conductors.

Implementation Method 1

both ends of which are connected to the first down conductor by means of coupling members

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

a plurality of down conductor is disposed in parallel with each other on the outer and inner surfaces of the carbon blade, thereby offsetting the magnetic fields generated from the plurality of down conductors

Methodology Applied
Scientific EffectMagnetic Field: Magnetic Field

Data Source

PatentEP3548742B1Carbon blade for wind power generator with multi-down conductor
Publication Date: 2021.10.06 DOOSAN HEAVY IND & CONSTR CO LTD
  • EP3548742B1 patent drawingFigure 1~2b
  • EP3548742B1 patent drawingFigure 3~5
  • EP3548742B1 patent drawingFigure 6~7

AI summary

The disclosure relates to a carbon blade for a wind turbine with multiple down conductors, and more particularly, to a carbon blade for a wind turbine with multiple down conductors that includes multiple down conductors disposed thereon to reduce or prevent a potential difference between a plurality of points to be formed thereon from being generated.