Non-Aqueous Ionic Liquid CO2 Capture for Syngas Conversion

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Solution Overview

Problem

Current CO2 capture technologies are energy-intensive, inefficient, and lack a sustainable solution for capturing CO2 from ambient air and converting it into value-added chemicals, with existing methods facing challenges such as solvent loss, high energy consumption, and discontinuous operation.

Innovation Solution

An integrated electrochemical system utilizing a moisture-gradient process with an anion exchange membrane to capture CO2 as bicarbonate (HCO3−) and convert it into products like syngas (CO and H2) at ambient conditions, using a CO2 binding organic liquid and electrocatalytic membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional CO2 capture technologies (amine-based absorption, aqueous hydroxide solutions) are used, then CO2 can be captured selectively, but energy consumption increases and solvent losses occur

Engineering Contradiction:
ImproveCO2 capture efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental parameter of the capture medium from aqueous solutions to non-aqueous ionic liquids. This parameter change eliminates water-related energy losses, prevents solvent evaporation, and maintains capture efficiency while reducing overall energy consumption in the capture process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite ionic liquid systems combining specific cations (e.g., imidazolium, phosphonium) with anionic additives (e.g., hydroxide, carbonate, bicarbonate). This composite approach enhances CO2 affinity and capture efficiency while maintaining the non-aqueous environment that reduces energy consumption.

Inventive Principle:
Principle #40Composite materials

2Reliability

If amine-based processes are used to capture CO2, then selective absorption is achieved, but solvent losses due to evaporation and high viscosity occur

Engineering Contradiction:
ImproveCO2 absorption efficiencyVSAvoidsolvent loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs ionic liquids as a capture medium that can be continuously circulated and regenerated without significant degradation or evaporation losses. The ionic liquid system maintains its integrity over time, eliminating the solvent loss problem inherent in amine-based processes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By transitioning from molecular amine solvents to ionic liquid solvents, the patent changes the physical parameters of the capture medium. This results in lower volatility (preventing evaporation losses) and optimized viscosity characteristics that maintain efficient CO2 absorption while preventing solvent degradation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If cryogenic distillation is used to separate CO2, then CO2 can be separated from lighter gases, but the process becomes highly energy-intensive

Engineering Contradiction:
ImproveCO2 separation efficiencyVSAvoidenergy intensity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the separation mechanism from thermal (cryogenic distillation) to chemical/physical interaction (CO2 absorption by ionic liquids). This parameter change in the fundamental separation principle eliminates the need for extreme cooling temperatures, dramatically reducing energy intensity while maintaining separation efficiency.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If CO2 capture media are regenerated continuously, then capture operation remains continuous, but energy consumption increases

Engineering Contradiction:
Improvecontinuous operationVSAvoidregeneration energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent modifies the regeneration approach by changing the ionic liquid composition through controlled addition of reagents (e.g., metal hydroxides, carbonates) that promote CO2 release. This chemical modification approach enables continuous operation while reducing the energy input required compared to thermal regeneration methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient, sustainable, and energy-efficient capture and conversion of CO2 from various sources, including ambient air, producing syngas that can be used as a feedstock for long-chain hydrocarbon production.

Implementation Method 1

an anion exchange membrane arranged at an interface between the non-aqueous region and an aqueous region to facilitate transfer of the HCO3− to the aqueous region

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

a CO2 binding organic liquid present in a non-aqueous region of the unit to chemisorb CO2 from an input gas and convert it to HCO3−

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 3

integrated electrochemical system utilizing a moisture-gradient process with an anion exchange membrane to capture CO2 as bicarbonate (HCO3−) and convert it into products like syngas (CO and H2)

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Data Source

PatentUS12350622B2Systems and process for carbon capture and conversion
Publication Date: 2025.07.08 THE BOARD OF TRUSTEES OF THE UNIV OF ILLINOIS
  • US12350622B2 patent drawing
  • US12350622B2 patent drawing
  • US12350622B2 patent drawing

AI summary

An active CO2 capture unit for capturing CO2 from a dilute source of CO2 input gas can include an inlet through which an input gas is introduced into the unit and a non-aqueous region comprising a non-aqueous CO2 binding organic liquid containing OH− arranged to be in contact with the input gas to chemisorb CO2 from the input gas and convert the chemisorbed CO2 into HCO3− by reacting with OH−. The unit also includes an aqueous region arranged downstream of the non-aqueous region, wherein at an aqueous region interface, the HCO3− interacts with H2O and decomposes to CO2 and CO32−. An anion exchange membrane is disposed between the non-aqueous region and the aqueous region to facilitate HCO3− diffusion and migration from the non-aqueous region to the aqueous region. A captured CO2 outlet is disposed downstream of the aqueous region.