Carbon-Coated Lithium Complex Oxide for High-Voltage Battery Stability

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Solution Overview

Problem

High-voltage lithium batteries face challenges with electrolyte oxidation and low conductivity due to high lithium content in positive electrode active materials, especially in high-temperature environments, which affects their performance and stability.

Innovation Solution

A positive electrode active material is developed with a lithium complex oxide coated with a carbon layer, where the carbon coating is formed through a gaseous reaction, enhancing conductivity and durability while preventing electrolyte decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high-voltage positive electrode active material is used to increase energy density, then energy storage capacity is improved, but electrolyte oxidation occurs and conductivity decreases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrolyte stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A carbon coating layer is applied as an intermediary between the lithium complex oxide and the electrolyte. This carbon layer prevents direct contact and chemical reactions between the high-voltage positive electrode material and the electrolyte, thereby suppressing oxidation and improving reliability while maintaining high energy storage capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite structure combining lithium complex oxide (for high voltage and energy density) with a carbon coating layer (for stability and conductivity). This composite material approach allows the system to simultaneously achieve high energy storage capacity and electrolyte stability by combining materials with complementary properties

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high-voltage positive electrode active material is used to increase energy density, then energy storage capacity is improved, but conductivity decreases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The carbon-coated lithium complex oxide composite combines the high energy density properties of lithium complex oxide with the high conductivity properties of carbon, achieving both improved energy storage capacity and maintained electrical conductivity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon coating is applied locally on the surface of the lithium complex oxide particles, providing conductivity enhancement where it is most needed at the particle surfaces and interfaces, while preserving the bulk material's energy storage properties

Inventive Principle:
Principle #3Local quality

3Use of energy by moving object

If lithium complex oxide with high lithium content is used, then energy storage capacity is improved, but conductivity deteriorates

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The carbon coating creates a conductive network on the surface of the high-lithium-content complex oxide particles, compensating for the inherent low conductivity of the bulk material and enabling efficient electron transport while maintaining high energy storage capacity

Inventive Principle:
Principle #40Composite materials

4Power

If battery operates in high-temperature environment, then power output is improved, but temperature increases rapidly and stability decreases

Engineering Contradiction:
Improvepower outputVSAvoidbattery temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The carbon coating layer serves as a thermal and chemical barrier between the positive electrode active material and the electrolyte, reducing parasitic reactions and heat generation during high-temperature operation, thereby improving stability while maintaining power output

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon-coated lithium complex oxide improves the battery's conductivity, durability, and rate capability, extending its lifespan and performance, especially in high-temperature conditions.

Implementation Method 1

A positive electrode active material is developed with a lithium complex oxide coated with a carbon layer, where the carbon coating is formed through a gaseous reaction

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Data Source

PatentUS9595711B2Positive electrode active material, preparation method thereof, and lithium battery including the same
Publication Date: 2017.03.14 SAMSUNG ELECTRONICS CO LTD
  • US9595711B2 patent drawing
  • US9595711B2 patent drawing
  • US9595711B2 patent drawing

AI summary

A positive electrode active material including: a lithium complex oxide represented by Formula 1; and a carbon coating layer disposed on the lithium complex oxide, wherein, in a C1s XPS spectrum of the positive electrode active material, a peak intensity of a first peak at a binding energy from about 288 eV to about 293 eV is greater than a peak intensity of a second peak at a binding energy from about 283 eV to about 287 eV, and in an O1s X-ray photoelectron spectrum of the positive electrode active material, a peak intensity of a third peak at a binding energy from about 530.5 eV to about 535 eV is greater than a peak intensity of a fourth peak at a binding energy from about 527.5 electron volts to about 530 electron volts,LiaMbM′cM″dOe.  Formula 1