Carbon-Coated Vanadium Oxide Composite for Higher Battery Capacity

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Solution Overview

Problem

Existing vanadium oxide-based battery materials, such as Li3VO4, face limitations in reaction potential and capacity, and there is a need for improved electron conductivity and battery performance.

Innovation Solution

A vanadium oxide composite with a composition formula Li3+x+aV1−xMxO4+a/2, where 0<a<1 and 0≤x<1, coated with an electrically conductive material, particularly carbon, enhances electron conductivity and facilitates Li insertion and extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Li3VO4 is used as a negative electrode active material, then low reaction potential and high capacity are achieved, but electron conductivity is insufficient

Engineering Contradiction:
Improvebattery capacityVSAvoidelectron conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining Li3VO4 particles with carbon material to form a composite structure. The carbon material wraps or coats the Li3VO4 particles, creating a composite that maintains the high capacity of Li3VO4 while adding the electron conductivity of carbon, thus resolving the contradiction between capacity and conductivity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The carbon material acts as an intermediary substance that mediates between the Li3VO4 active material and the electrode current collector. It provides a conductive pathway for electrons to reach the Li3VO4 particles during charge and discharge, enabling the low-conductivity Li3VO4 to function effectively while maintaining its high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If Li3VO4 is used as a negative electrode active material, then high capacity is achieved, but reaction potential is too low

Engineering Contradiction:
Improvebattery capacityVSAvoidreaction potential
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent modifies the parameters of the electrode system by introducing carbon material with different electrochemical properties than Li3VO4. The carbon component provides alternative reaction pathways with different potentials, effectively adjusting the overall reaction potential of the electrode while preserving the high capacity contribution from Li3VO4

Inventive Principle:
Principle #35Parameter changes

3Reliability

If vanadium oxide composite with carbon coating is used, then electron conductivity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectron conductivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The carbon material is pre-formed into coatings or composite structures before being combined with Li3VO4 particles. This preliminary preparation of conductive carbon structures simplifies the overall manufacturing process compared to attempting to create conductivity through complex post-processing or electrode design modifications

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite improves battery capacity and charge/discharge characteristics by facilitating Li ion transport, offering enhanced electron conductivity and cost-effective production.

Implementation Method 1

an electrically conductive material at least partially coating a surface of the particle

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

facilitates Li insertion and extraction

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20260070804A1Vanadium oxide composite and battery using same
Publication Date: 2026.03.12 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20260070804A1 patent drawing
  • US20260070804A1 patent drawing
  • US20260070804A1 patent drawing

AI summary

A vanadium oxide composite of the present disclosure includes: a particle including a vanadium oxide represented by a composition formula (1) Li3+x+aV1−xMxO4+a/2; and an electrically conductive material at least partially coating a surface of the particle. In the composition formula (1), 0&lt;a&lt;1 and 0≤x&lt;1 are satisfied, and M is at least one element selected from the group consisting of a tetravalent metal element and a tetravalent metalloid element.