Carbon Dioxide Removal in Ion Chromatography for Low Background Conductivity

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Solution Overview

Problem

Ion chromatography systems face interference from carbon dioxide, carbonic acid, bicarbonate ions, and carbonate ions, which increase background conductivity and reduce detection accuracy, especially in environments with low target ion concentrations.

Innovation Solution

A method involving a vacuum environment with controlled flow rates and a gas-permeable membrane to remove carbon dioxide, carbonic acid, bicarbonate ions, and carbonate ions, achieving a concentration of less than one part per billion (ppb).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ion chromatography is performed in an alkaline mobile phase, then target anions can be separated and detected, but carbon dioxide from the environment dissolves into the mobile phase forming carbonic acid and carbonate ions, increasing background conductivity and reducing detection accuracy

Engineering Contradiction:
Improvedetection accuracyVSAvoidbackground conductivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies the extraction principle by removing carbon dioxide molecules from the environment surrounding the ion chromatography system. A vacuum pump creates a vacuum environment that extracts carbon dioxide from the air, preventing it from dissolving into the alkaline mobile phase. This directly addresses the technical contradiction by eliminating the source of background conductivity interference while maintaining the ability to detect target anions with high accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates an inert vacuum environment around the ion chromatography system to prevent carbon dioxide contamination. By maintaining a vacuum state (typically 10^-3 to 10^-6 Torr) in the chamber surrounding the mobile phase reservoir and flow paths, the system eliminates the presence of carbon dioxide gas, effectively creating an inert atmosphere that prevents the formation of carbonic acid and carbonate ions, thus maintaining low background conductivity and high detection precision.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Measurement precision

If carbon dioxide is removed by creating a vacuum environment, then detection sensitivity improves to about one part per billion, but device complexity increases due to vacuum pumps and flow rate control mechanisms

Engineering Contradiction:
Improvedetection sensitivityVSAvoidvacuum system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by precisely controlling the vacuum level and gas flow rates to optimize carbon dioxide removal while managing system complexity. By adjusting the vacuum pressure to specific ranges (10^-3 to 10^-6 Torr) and controlling inlet and outlet flow rates, the system achieves detection sensitivity of one part per billion. The parameter control approach allows the system to maintain high precision while managing complexity through defined operational parameters rather than overly complex mechanical designs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control through flow rate controllers that monitor and adjust gas flow in real-time to maintain optimal vacuum conditions. The system uses feedback mechanisms to regulate the inlet flow rate and outlet flow rate, ensuring that the vacuum environment is maintained at the appropriate level for maximum detection sensitivity. This feedback approach automates the management of system complexity, allowing the vacuum system to self-regulate and maintain precision without requiring constant manual adjustment.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If carbon dioxide concentration is reduced to one part per billion, then target ion detection becomes accurate, but loss of substance occurs as carbon dioxide and carbonic acid are removed from the system

Engineering Contradiction:
Improveconcentration detection accuracyVSAvoidcarbon dioxide removal
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent selectively extracts only carbon dioxide molecules from the system while leaving the target analytes intact. The vacuum environment and controlled flow system are designed to remove carbon dioxide gas phase molecules and prevent their dissolution into the mobile phase, while the target anions remain in the liquid phase for detection. This selective extraction approach achieves the desired precision by removing interfering substances without affecting the substances of interest.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful effect of carbon dioxide (increasing background conductivity) into a benefit by using the vacuum system to actively remove it. The carbon dioxide that would normally interfere with detection is now the target of removal, and its elimination improves detection accuracy. The system transforms the problem of carbon dioxide contamination into a controlled removal process that enhances overall system performance and measurement precision.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances detection sensitivity to allow accurate analysis of target ions at concentrations above one ppb, applicable in semiconductor and chemical factories.

Implementation Method 1

creating a vacuum environment; transmitting the object under test to the vacuum environment

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

removing, by a gas-permeable membrane, a carbon dioxide gas from the object under test

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

The carbon dioxide reacts with the water to form the carbonic acid. The carbonic acid dissociates in the solution to form the carbonate ions and the bicarbonate ions.

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS20250276258A1Removal method of carbon dioxide
Publication Date: 2025.09.04 NEW-FAST TECHNOLOGY CO LTD
  • US20250276258A1 patent drawing
  • US20250276258A1 patent drawing
  • US20250276258A1 patent drawing

AI summary

A removal method of a carbon dioxide includes: loading a sample into the ion chromatography system; combining the sample with a liquid mobile phase to be an object under test, wherein the object under test includes a plurality of target anions and a plurality of cations; separating the target anions in the object under test into a plurality of groups; replacing the cations in the object under test with a plurality of hydrogen ions; creating a vacuum environment; transmitting the object under test to the vacuum environment; and removing a plurality of carbon dioxide molecules, a plurality of carbonic acid molecules, a plurality of bicarbonate ions, or a plurality of carbonate ions in the object under test to make a concentration of the carbonate ions and a concentration of the bicarbonate ions be equal to or less than about one part per billion.