Carbon-Doped Gate Electrode for MIS Transistor Impurity Diffusion

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Solution Overview

Problem

MIS transistors face challenges in miniaturization and resistance reduction due to impurity diffusion issues, which affect threshold voltage and gate electrode resistance, particularly when impurities penetrate the gate insulating film and silicide layers.

Innovation Solution

The semiconductor device incorporates a gate electrode structure with C-doped layers around a polycrystalline silicon layer, where carbon concentrations of at least 1×10^20/cm^3 prevent impurity diffusion, and the thickness of these layers is set to 5 nm or less to maintain the polycrystalline silicon layer's integrity and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the gate electrode is miniaturized to improve transistor performance, then the device size is reduced, but impurity diffusion becomes more severe causing threshold voltage instability

Engineering Contradiction:
Improvegate electrode sizeVSAvoidthreshold voltage stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

A carbon-containing layer is introduced as an intermediary substance between the polycrystalline silicon layer and the impurity sources. This carbon layer acts as a diffusion barrier that prevents impurities from penetrating into the polycrystalline silicon, thereby stabilizing the threshold voltage while allowing the gate electrode to be miniaturized

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the gate electrode structure is simplified to reduce manufacturing complexity, then the device complexity is reduced, but the gate electrode resistance increases

Engineering Contradiction:
Improvegate electrode structureVSAvoidgate electrode resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The carbon concentration in the carbon-containing layer is optimized to be at least 1×10^20/cm³. This specific parameter change ensures that the layer provides sufficient impurity diffusion barrier functionality while maintaining appropriate electrical resistance characteristics for the gate electrode operation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents impurity diffusion, stabilizes the threshold voltage, and reduces the resistance of the gate electrode, enhancing the performance of the MIS transistor.

Implementation Method 1

a C-doped layer which is provided around the polycrystalline silicon layer, and contains polycrystalline silicon and carbon

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10971592B2Semiconductor device with gate electrode having side surfaces doped with carbon
Publication Date: 2021.04.06 KIOXIA CORP
  • US10971592B2 patent drawing
  • US10971592B2 patent drawing
  • US10971592B2 patent drawing

AI summary

A semiconductor device includes a gate insulating film on a semiconductor substrate, and a gate electrode on the gate insulating film. The gate electrode includes a first layer containing polycrystalline silicon, a second layer between the first layer and the gate insulating film and containing polycrystalline silicon and carbon, a third layer on an upper surface of the first layer and containing polycrystalline silicon and carbon, a fourth layer on a first side surface of the first layer and containing polycrystalline silicon and carbon, and a fifth layer on a second side surface of the first layer and containing polycrystalline silicon and carbon.