Metal-Free Carbon Dots in Silica Network for Long Afterglow

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Solution Overview

Problem

Current organic room temperature phosphorescent materials suffer from short afterglow lifetimes, low phosphorescence quantum efficiency, and low stability, limiting their practical applications due to structural defects and environmental instability.

Innovation Solution

Development of room temperature phosphorescent metal-free carbon dots (CDs) embedded in a continuous SiO2 network, achieved through a method involving grinding biomass and SiO2, reacting with acidic and alkaline solutions, and calcination to form a stable SiO2 network that confines the carbon dots, enhancing their phosphorescence properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If traditional inorganic RTP phosphors are used, then long afterglow lifetime is achieved, but structural stability and chemical stability deteriorate due to extreme instability in humid environments

Engineering Contradiction:
Improveafterglow lifetimeVSAvoidchemical stability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent creates a composite material system where carbon dots (organic phosphor) are encapsulated within a silica matrix. This composite structure combines the long afterglow lifetime of organic RTP phosphors with the chemical stability and environmental resistance of inorganic silica, resolving the contradiction between duration and reliability. The silica matrix protects the carbon dots from environmental degradation while maintaining the phosphorescent properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The silica matrix acts as a protective shell or encapsulation layer around the carbon dots. This shell provides chemical stability and environmental protection while allowing the internal carbon dots to maintain their phosphorescent functionality. The encapsulation structure isolates the phosphor from harmful environmental factors such as humidity and oxygen.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If organic RTP phosphors are used, then chemical stability is improved, but afterglow lifetime and phosphorescence quantum efficiency deteriorate due to short lifetimes of only milliseconds

Engineering Contradiction:
Improvechemical stabilityVSAvoidafterglow lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The composite structure of carbon dots embedded in silica matrix enables the system to achieve both chemical stability and long afterglow lifetime. The carbon dots provide the phosphorescent activity with extended lifetime, while the silica matrix ensures chemical stability. This composite approach overcomes the limitation of millisecond-scale lifetimes in conventional organic RTP phosphors.

Inventive Principle:
Principle #40Composite materials

3Duration of action of moving object

If inorganic RTP phosphors are used, then long afterglow lifetime is achieved, but manufacturing complexity and material availability worsen due to scarcity of metal precursors and complex fabrication processes

Engineering Contradiction:
Improveafterglow lifetimeVSAvoidfabrication process complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent replaces expensive and scarce metal-based inorganic phosphors with carbon dots, which can be synthesized from abundant and inexpensive carbon-containing precursors. This substitution maintains the long afterglow lifetime benefit while dramatically simplifying the fabrication process and reducing material costs, making the material more accessible and easier to manufacture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the fundamental composition parameter from metal-based inorganic phosphors to metal-free carbon-based phosphors. This parameter change enables the use of abundant carbon sources as precursors, simplifies the synthesis process, and eliminates the need for complex metal precursor handling while maintaining the desired long afterglow lifetime performance.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional organic RTP phosphors are used, then ease of manufacture is improved, but phosphorescence quantum efficiency and stability deteriorate due to low PQE and low stability

Engineering Contradiction:
Improveease of manufactureVSAvoidphosphorescence quantum efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The silica-carbon dot composite enhances the phosphorescence quantum efficiency and stability of the organic phosphor while maintaining ease of manufacture. The silica matrix provides a protective environment that prevents quenching and degradation, thereby improving PQE and stability without significantly complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting CDs@SiO2 exhibit ultralong afterglow lifetimes, high phosphorescence quantum efficiency, and excellent chemical stability, making them suitable for applications in anti-counterfeiting and fingerprint detection systems, resistant to oxidants, solvents, and pH extremes.

Implementation Method 1

room temperature phosphorescent metal-free carbon dots (CDs) embedded in a continuous SiO2 network

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 2

room temperature phosphorescence (RTP) with both long afterglow lifetime and high phosphorescence quantum efficiency (PQE)

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS20220290044A1Room temperature phosphorescent metal-free carbon dots in a continuous silica network and methods of making
Publication Date: 2022.09.15 SOUTH CHINA AGRICULTURAL UNIVERSITY
  • US20220290044A1 patent drawing
  • US20220290044A1 patent drawing
  • US20220290044A1 patent drawing

AI summary

Room temperature phosphorescent metal-free carbon dots (CDs) embedded in a continuous SiO2 network (CDs@SiO2) are made by a method comprising in part grinding biomass and a source of SiO2 into a powder and soaking the powder with an acidic aqueous solution; washing the powder with deionized water; reacting the powder with an alkaline aqueous solution to form an aqueous solution of CDs from the biomass and Na2SiO3 from the source of SiO2; lowering the pH of the aqueous solution to a value sufficient to cause gelation; and aging the aqueous solution so that the Na2SiO3 forms mono-silicic acid (H4SiO4), which polymerizes to form a continuous SiO2 network composed of Si—O tetrahedrons (gel). The method can further comprise calcination of the CDs, wherein the CDs are multi-confined by a continuous SiO2 network composed of Si—O tetrahedrons. The metal-free CDs are useful in anti-counterfeiting encryption and fingerprint detection systems.