Activated Carbon Fabric Electrodes for Low-Resistance Salinity Power

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Solution Overview

Problem

Salinity gradient power generation devices, such as reverse electrodialysis (RED) devices, have a low power generation capacity due to membrane resistance and the need for intermembrane spaces that increase overall resistance, making them inefficient in converting salinity gradients into electrical energy.

Innovation Solution

The use of activated carbon fabric electrodes with selective reactivity to anions or cations, eliminating the need for intermembrane spaces by allowing direct electrolyte flow through the membrane, reducing resistance and enhancing power generation by utilizing the porosity of the electrodes to facilitate ion flow and generate additional potential differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If intermembrane spaces are maintained to allow fluid flow, then fluid circulation is enabled, but overall resistance increases significantly

Engineering Contradiction:
Improvefluid flowVSAvoidresistance
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The invention merges the intermembrane space function with the electrode structure by making the electrodes themselves porous and permeable to electrolyte flow. This eliminates the need for separate intermembrane spaces while maintaining fluid circulation capability, thereby reducing overall resistance without compromising ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention employs porous activated carbon fabric electrodes that allow electrolyte solutions to flow directly through them. This porous structure enables fluid circulation within the electrode material itself, eliminating the need for additional intermembrane spaces and reducing the resistance associated with fluid flow through narrow channels.

Inventive Principle:
Principle #31Porous materials

2Power

If membrane power is increased to improve power generation, then electrical output increases, but device complexity and cost increase

Engineering Contradiction:
Improvemembrane powerVSAvoidmembrane preparation
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The invention changes the electrode material parameters from conventional solid electrodes to porous activated carbon fabric with specific porosity and surface properties. This parameter change enables the electrodes to serve dual functions: electrical conduction and fluid circulation, thereby increasing membrane power while avoiding the complexity of specialized membrane preparations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The porous electrode structure performs multiple functions simultaneously: it conducts electricity, allows fluid flow, and provides a large surface area for electrochemical reactions. This multi-functionality increases power generation capability without requiring separate components or complex membrane preparations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If conventional electrodes are used in RED devices, then device structure is simple, but power generation capacity remains low

Engineering Contradiction:
Improvedevice structureVSAvoidpower generation capacity
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The invention replaces conventional solid electrodes with porous activated carbon fabric electrodes. This porous structure dramatically increases the surface area available for electrochemical reactions and allows electrolyte penetration, thereby significantly enhancing power generation capacity while maintaining relatively simple device architecture.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses composite activated carbon fabric that combines the electrical conductivity of carbon materials with the porous structure of fabric. This composite material provides both the structural simplicity needed for easy device assembly and the enhanced surface area and fluid access required for high power generation capacity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the electrical power output by reducing system resistance and allowing ions to flow directly to the electrodes, resulting in higher power generation capabilities compared to traditional RED devices.

Implementation Method 1

a membrane (50) selectively permeable to anions or cations, said membrane being disposed between the two electrodes and comprising at least one channel arranged to allow diffusion of electrolytes from the electrolyte solution of concentration CB to the electrolyte solution of concentration CA through said channel or channels

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

The membrane stack consists of alternating anionic and cationic membranes between which salt water and freshwater are alternately circulated. The circulation of alternating salt and fresh water between these membranes, i.e., the establishment of a salinity gradient on either side of each of these membranes, leads to selective ionic flows through each membrane.

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 3

a) a first electrode (40A) having a porosity allowing the flow of an electrolyte solution (20A) of concentration CA of a solute; b) a second electrode (40B) having a porosity allowing the flow of an electrolyte solution (20B) of concentration CB of a solute

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 4

The difference in concentrations CA and CB of the same solute causes the mobility of the electrolytes from the more concentrated solution to the less concentrated solution through the membrane porosity

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 5

The circulation of alternating salt and fresh water between these membranes, i.e., the establishment of a salinity gradient on either side of each of these membranes, leads to selective ionic flows through each membrane.

Methodology Applied
Scientific EffectConcentration Gradient: Density Gradient

Implementation Method 6

At the ends, electrode systems convert the ionic current into electrical current and an external electrical circuit ensures the transfer of electrons from the anode to the cathode. The resultant difference in membrane potentials thus generates an electrical current that can be used by a device placed on the circuit connecting the electrodes.

Methodology Applied
Scientific EffectElectrochemical conversion:

Data Source

PatentUS20240047724A1Salinity Gradient Power Generation Device Comprising Electrodes of an Activated Carbon Fabric
Publication Date: 2024.02.08 SWEETCH ENERGY
  • US20240047724A1 patent drawing
  • US20240047724A1 patent drawing

AI summary

The invention relates to a device for generating electrical power comprising a first electrode having a porosity that allows the flow of an electrolyte solution of concentration CA in a solute; a second electrode having a porosity that allows the flow of an electrolyte solution of concentration CB in a solute, CB being greater than CA; a membrane having selective permeability to anions or cations, said membrane being disposed between the two electrodes and comprising at least one channel arranged to allow the diffusion of electrolytes from the electrolyte solution of concentration CB to the electrolyte solution of concentration CA through said channel or channels; and a device making it possible to harvest the electrical power generated by the differential in potential between the two electrodes, wherein the two electrodes are formed of an activated carbon fabric, and to a method for producing electrical power using such a device.