Carbon Fiber Raised Floor Structure for Infrared Heating Control
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Solution Overview
Problem
Conventional heating systems face issues such as complex structure, high power consumption, pollution, inefficient heat distribution, difficult maintenance, and slow temperature rise, particularly in infrared electrothermal floors that embed carbon fiber components under calcium silicate cement, leading to reduced infrared radiation and increased environmental impact.
Innovation Solution
An infrared electrothermal raised floor piece with integrated carbon fiber far-infrared heat layers, insulation, and a safe electrical design, allowing for localized temperature control, efficient heat distribution, and quick temperature rise, while eliminating the need for separate heating installations and reducing environmental impact.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If carbon fiber infrared heat component is embedded under the bottom of calcium silicate cement guard plate, then structural strength is improved, but penetrability of infrared ray deteriorates
Solution Approach 1:
The floor is divided into modular floor pieces that can be independently installed and removed. The carbon fiber infrared heat component is integrated into each modular piece rather than being embedded in a continuous cement layer, allowing for better infrared penetration while maintaining structural integrity through the modular design.
Solution Approach 2:
Instead of embedding the heat component under the cement plate (traditional approach), the invention inverts the structure by placing the carbon fiber infrared heat component above the cement guard plate or integrating it into the floor piece structure where it can directly radiate heat without being blocked by thick cement layers.
2Ease of manufacture
If floor is laid along with electric wire to facilitate integral forming, then manufacturing simplicity is improved, but construction difficulty increases
Solution Approach 1:
The electric wires and carbon fiber infrared heat components are pre-installed and integrated into the floor pieces during manufacturing. This preliminary action allows the floor pieces to be delivered ready-to-install, significantly reducing on-site construction complexity while maintaining the benefit of integral forming.
3Reliability
If carbon fiber infrared heat component is embedded under calcium silicate cement guard plate, then structural protection is improved, but thermal infrared radiation efficiency deteriorates
Solution Approach 1:
The floor pieces are designed with localized heating zones where the carbon fiber infrared heat component is positioned to directly radiate heat to specific areas. The cement guard plate provides structural protection only where needed, while leaving pathways for infrared radiation in critical heating zones, thus balancing protection with radiation efficiency.
4Area of stationary object
If floor is globally electrified, then heating coverage is improved, but energy flexibility deteriorates
Solution Approach 1:
The floor heating system is segmented into independent modular floor pieces, each with its own heating capability. This allows selective activation of individual floor pieces or groups of floor pieces, providing energy flexibility and local control while maintaining comprehensive heating coverage when all pieces are activated.
5Ease of manufacture
If carbon fiber infrared heat component is embedded under cement plate, then installation simplicity is improved, but temperature rise speed deteriorates
Solution Approach 1:
The carbon fiber infrared heat component is pre-integrated into the floor pieces during manufacturing, maintaining installation simplicity. However, the component is positioned to directly contact or closely approach the floor surface, eliminating the thermal barrier of thick cement layers and enabling rapid temperature rise when power is supplied.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides comfortable, efficient, and safe heating with high energy conversion rates, reduced power consumption, and easy maintenance, ensuring effective infrared health benefits and energy savings through localized control and rapid temperature adjustment.
Implementation Method 1
carbon fiber far-infrared heat layer (13)
Implementation Method 2
insulation layer (16)
Implementation Method 3
carbon fiber far-infrared heat layer (13)
Data Source
Figure 1~2
Figure 3~4
AI summary
Provided is an infrared electrothermal raised floor piece, comprising a faceplate layer, a carbon fiber far-infrared heat layer, a force support structure layer, at least a pair of electrodes and a plurality of power line connection terminals; wherein the electrodes are connected to the carbon fiber far-infrared heat layer; and the power line connection terminals are connected to the electrode. Also provided is an infrared electrothermal raised floor, comprising a plurality of infrared electrothermal raised floor pieces each comprising a plurality of power line connection terminals, and a supporter; wherein the infrared electrothermal raised floor pieces are transversely or lengthwisely arranged and flexibly installed on the supporter.