Carbon Foam Nanocomposite for Hydrogen Storage Kinetics

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Solution Overview

Problem

Current hydrogen storage materials, such as metal and chemical hydrides, face challenges with poor reversibility, slow reaction kinetics, and inadequate thermal conductivity, making them inefficient for automotive and small-scale industrial applications.

Innovation Solution

A composite material comprising a carbon-based foam, such as carbon cryogel, aerogel, or xerogel, combined with a solid state hydrogen storage material like magnesium hydride or ammonia borane, which includes a catalyst to lower the hydrogen release temperature and increase storage capacity, and surface modifications like sulfur groups to enhance properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal hydrides or chemical hydrides are used for hydrogen storage, then hydrogen storage capacity is improved, but reaction kinetics and thermal conductivity deteriorate

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidreaction kinetics
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent combines solid state hydrogen storage materials (metal hydrides or chemical hydrides) with carbon-based foam materials to create a composite structure. This composite approach allows the hydrogen storage material to maintain its high storage capacity while the carbon-based foam provides improved thermal conductivity and reaction kinetics, resolving the contradiction between storage capacity and productivity

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If metal hydrides or chemical hydrides are used for hydrogen storage, then hydrogen storage capacity is improved, but thermal conductivity deteriorates

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidthermal conductivity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The composite structure integrates hydrogen storage materials with carbon-based foam that has superior thermal conductivity. The carbon-based foam acts as a thermal management matrix, conducting heat away from the hydrogen storage material during exothermic hydriding reactions and providing thermal pathways during endothermic dehydriding reactions, thus resolving the thermal conductivity limitation while preserving storage capacity

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If high hydrogen content materials are used, then hydrogen storage capacity is improved, but dehydrogenation temperature and pressure requirements increase

Engineering Contradiction:
Improvehydrogen contentVSAvoiddehydrogenation temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The carbon-based foam matrix creates localized environments within the composite that facilitate hydrogen release. The foam structure provides numerous interfaces and surfaces where hydrogen can be released at lower temperatures, and the improved thermal conductivity creates localized heat distribution that reduces the overall temperature and pressure requirements for dehydrogenation while maintaining high overall hydrogen content

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon-based foam composite achieves improved hydrogen storage and release efficiency, reducing the dehydrogenation temperature and increasing the amount of hydrogen stored per unit volume, making it suitable for practical devices like fuel cells.

Implementation Method 1

The carbon-based foam has a surface area of from about 20 m2/g to about 3000 m2/g

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the composite further comprises a catalyst that is effective in lowering the temperature required for release of hydrogen from the composite

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

pyrolyzing the polymer foam to provide a carbon-based foam

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Data Source

PatentUS7816413B2Carbon-based foam nanocomposite hydrogen storage material
Publication Date: 2010.10.19 BASF SE
  • US7816413B2 patent drawing
  • US7816413B2 patent drawing
  • US7816413B2 patent drawing

AI summary

A carbon-based foam composite including a carbon-based foam and a solid state hydrogen storage material, methods for making the carbon-based foam composite, and methods for using the carbon-based foam composite. Representative carbon-based foams include cryogels, aerogels, and xerogels. Representative solid state hydrogen storage materials include metal hydrides and chemical hydrides.