Carbon Interface Layer for Li Metal Anodes Against Dendrites

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Solution Overview

Problem

Lithium metal batteries face challenges with dendrite growth leading to internal short circuits and thermal runaway due to the high reactivity of lithium, which hinders their commercialization for electric vehicles and portable devices.

Innovation Solution

A carbon interface layer with electrically insulating flaky carbon and carbon nano-onions is introduced between the anode and cathode, inhibiting lithium dendrite growth by providing a pathway for lithium ion transport and adsorbing polysulfides, while also forming a solid-electrolyte interphase to enhance safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium metal is used as anode material to achieve high energy density, then power density and energy density are improved, but dendrite growth occurs leading to internal short circuits and thermal runaway

Engineering Contradiction:
Improvepower densityVSAvoidcycling stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A carbon-based protective layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This layer acts as a mediator that allows lithium ion transport while preventing direct contact between lithium and electrolyte, thereby suppressing dendrite growth and improving cycling stability without sacrificing the high power density benefits of lithium metal

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin carbon-based protective film is applied to the lithium metal anode surface. This flexible thin film conformally coats the lithium metal, maintaining its high surface area while providing mechanical protection against dendrite formation and chemical protection against electrolyte decomposition, thus resolving the contradiction between high energy density and cycling stability

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If lithium metal is used as anode material to achieve high energy density, then energy density is improved, but safety concerns arise due to high reactivity and explosive nature

Engineering Contradiction:
Improveenergy densityVSAvoidsafety concerns
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The carbon-based protective layer is applied in advance to the lithium metal anode before battery assembly and operation. This preliminary protective action prevents direct harmful interactions between lithium metal and the electrolyte, suppressing dendrite formation and preventing thermal runaway conditions before they can occur, thereby enabling safe use of high-energy-density lithium metal anodes

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The carbon-based protective layer creates an inert environment between the highly reactive lithium metal and the electrolyte. This carbon barrier is chemically stable and prevents unwanted side reactions, effectively isolating the lithium metal from harmful chemical environments while allowing ionic transport, thus maintaining high energy density without compromising safety

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Reliability

If conventional separator materials are used to prevent dendrite growth, then internal shorting is reduced, but cycling stability remains insufficient

Engineering Contradiction:
Improveinternal shorting preventionVSAvoidcycling stability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The protective anode coating combines multiple functional components: a carbon-based matrix providing mechanical strength and dendrite suppression, conductive additives maintaining electrical conductivity, and surface-modified particles enhancing lithium ion transport. This composite structure simultaneously prevents internal shorting and improves cycling stability by addressing multiple failure mechanisms concurrently

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon interface layer effectively prevents lithium dendrite growth, improving the cycling stability and safety of lithium metal batteries by reducing internal short circuits and thermal runaway risks.

Implementation Method 1

The plurality of voids can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of voids in a bulk phase of the electrolyte

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 2

A carbon interface layer with electrically insulating flaky carbon and carbon nano-onions is introduced between the anode and cathode, inhibiting lithium dendrite growth by providing a pathway for lithium ion transport and adsorbing polysulfides

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

while also forming a solid-electrolyte interphase to enhance safety

Methodology Applied
Scientific EffectSolid-electrolyte interphase formation:

Implementation Method 4

A carbon interface layer with electrically insulating flaky carbon and carbon nano-onions is introduced between the anode and cathode, inhibiting lithium dendrite growth

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS11735740B2Protective carbon layer for lithium (Li) metal anodes
Publication Date: 2023.08.22 LYTEN INC
  • US11735740B2 patent drawing
  • US11735740B2 patent drawing
  • US11735740B2 patent drawing

AI summary

This disclosure provides a battery including a cathode, an anode positioned opposite the cathode and a carbon interface layer. The carbon interface layer includes an electrically insulating flaky carbon layer conformally encapsulating the anode. A plurality of carbon nano-onions (CNOs) defining a plurality of interstitial pore volumes are interspersed throughout the electrically insulating flaky carbon layer. An electrolyte is in contact with the carbon interface layer and the cathode. A separator is positioned between the anode and the cathode. The electrically insulating flaky carbon layer can include graphene oxide (GO). The plurality of interstitial pore volumes can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of interstitial pore volumes in a bulk phase of the electrolyte. The carbon interface layer can be configured to inhibit growth of Li dendritic structures from the anode towards the cathode.