Carbon Nanotube Heating Layer for LCD Low-Temperature Operation

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Solution Overview

Problem

Liquid crystal displays (LCDs) face performance issues in low temperature environments due to increased threshold voltage and viscosity of liquid crystal molecules, leading to deteriorated color contrast and slow response time, with conventional heating methods being inefficient and energy-consuming.

Innovation Solution

A carbon nanotube-based liquid crystal display with transparent heating layers and conductive alignment layers, where carbon nanotube structures are used to heat and orient liquid crystal molecules, and a temperature control system ensures optimal operation at low temperatures, also serving as a conductive layer to simplify the display's structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional indium-tin oxide transparent conductive layer is used as a heating layer, then the liquid crystal display can operate in low temperature environments, but the heating efficiency is low and energy consumption is high

Engineering Contradiction:
Improveoperating temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent changes the material parameter of the heating layer from conventional indium-tin oxide to carbon nanotube material, which has superior electrical conductivity and heating efficiency. This material substitution enables more effective heating at lower energy consumption, directly resolving the contradiction between maintaining operating temperature and reducing energy usage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs carbon nanotubes as a composite material for the transparent heating layer, leveraging their unique properties of high electrical conductivity, transparency, and efficient heat generation. This composite material approach achieves both effective heating for low-temperature operation and reduced energy consumption compared to conventional materials

Inventive Principle:
Principle #40Composite materials

2Temperature

If a conventional indium-tin oxide transparent conductive layer is used as a heating layer, then the liquid crystal display can operate in low temperature environments, but the heating process is inefficient and requires preheating

Engineering Contradiction:
Improveoperating temperatureVSAvoidheating efficiency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the material parameter of the heating layer from conventional indium-tin oxide to carbon nanotube material, which has superior electrical conductivity and heating efficiency. This material substitution enables more effective heating at lower energy consumption, directly resolving the contradiction between maintaining operating temperature and reducing energy usage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent eliminates the need for preheating processes by using carbon nanotube heating layers that provide immediate and efficient heating. The superior heating characteristics of carbon nanotubes allow the display to reach optimal operating temperature quickly without requiring extended preheating time, thereby improving reliability and responsiveness

Inventive Principle:
Principle #10Preliminary action

3Temperature

If separate heating layer and conductive alignment layer are provided, then the liquid crystal molecules can be properly heated and aligned, but the device structure becomes complex

Engineering Contradiction:
Improveheating capabilityVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heating layer and conductive alignment layer into a single integrated carbon nanotube layer. This carbon nanotube structure simultaneously provides both heating functionality and conductive alignment properties, eliminating the need for separate layers and thereby simplifying the overall device structure while maintaining both heating and alignment capabilities

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs carbon nanotubes as a multi-functional material that performs both heating and conductive alignment functions within a single layer. This universal material approach allows one component to fulfill multiple roles, reducing structural complexity while ensuring proper heating and molecular alignment for optimal display performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon nanotube-based LCD maintains performance in low temperature environments with improved durability and alignment of liquid crystal molecules, reducing energy consumption and enhancing efficiency by using the same structure for heating and alignment.

Implementation Method 1

The heating layer is usually made of indium-tin oxide transparent conductive layer. However, the indium-tin oxide transparent conductive layer is inefficient heater. The process of heating with an indium-tin oxide transparent conductive layer consumes a lot of energy

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

A liquid crystal display screen is provided which comprises a carbon nanotube transparent heating layer and a carbon nanotube conductive alignment layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8027013B2Liquid crystal display with transparent heating layer comprising carbon nanotube structure
Publication Date: 2011.09.27 HON HAI PRECISION INDUSTRY CO LTD
  • US8027013B2 patent drawing
  • US8027013B2 patent drawing
  • US8027013B2 patent drawing

AI summary

A liquid crystal display includes a first substrate and a second substrate. A liquid crystal layer is located between the first and the second substrates. A first transparent heating layer is attached on the first substrate. A second transparent heating layer is attached on the second substrate. Each of the first and second transparent heating layers includes a plurality of carbon nanotubes.