Carbon Nanotube-Functionalized Semiconductor Electrode for Wet Environments

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Solution Overview

Problem

Semiconductor materials like Si, Ge, and III-V semiconductors are unstable in wet environments, leading to oxidation, passivation, and decomposition, which hinders their use in photoelectrochemical cells due to the formation of insulating oxides that impede electrochemical reactions.

Innovation Solution

Functionalization of semiconductor surfaces with a dense layer of metallic carbon nanotubes (CNTs) creates a hydrophobic barrier and metallic conduction paths, preventing oxidation and decomposition, allowing the use of unstable semiconductor materials in wet electrochemical cells while maintaining their photo-generating properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If unstable semiconductor materials (Si, Ge, III-V) are used in wet electrochemical cells, then photo-generating properties are achieved, but the semiconductor surface undergoes oxidation, passivation, and decomposition

Engineering Contradiction:
Improvephoto-generating propertiesVSAvoidsurface stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A dense layer of metallic carbon nanotubes (CNTs) is introduced as an intermediary between the unstable semiconductor surface and the aqueous electrolyte. The CNT layer serves as a protective mediator that prevents direct contact between water/electrolyte and the semiconductor surface, thereby preventing oxidation and decomposition while allowing the semiconductor to maintain its photo-generating properties. The CNTs form a hydrophobic barrier that excludes water from the semiconductor surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite electrode structure combining semiconductor material with a dense layer of metallic carbon nanotubes. This composite structure integrates the photo-generating capability of the semiconductor with the protective and conductive properties of the CNT layer, achieving both functional performance and surface stability in wet environments.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a dense layer of metallic carbon nanotubes is deposited on the semiconductor surface, then surface stability and hydrophobic protection are achieved, but device complexity increases

Engineering Contradiction:
Improvesurface stabilityVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dense layer of metallic carbon nanotubes forms a nanoscale porous or mat-like structure that provides extensive surface area and effective barrier properties. This nanoscale architecture achieves protection through the collective effect of numerous CNTs, creating a robust protective layer while maintaining electrical conductivity through the metallic nature of the CNTs.

Inventive Principle:
Principle #31Porous materials

3Reliability

If the semiconductor surface is protected from water contact, then oxidation and decomposition are prevented, but light absorption and photo-current generation may be impeded

Engineering Contradiction:
Improvesurface stabilityVSAvoidphoto-current generation
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The dense layer of metallic carbon nanotubes forms a thin film structure that is transparent or translucent to light, allowing photons to penetrate through the protective layer and reach the semiconductor surface for absorption and photo-current generation. The thin film nature of the CNT layer ensures it does not significantly block light while providing effective protection against water contact and oxidation.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CNT-functionalized semiconductor electrodes exhibit stable photoelectrochemical performance over multiple scans and extended periods, even in aqueous solutions, by preventing electrolyte and water contact with the semiconductor surface, thus enhancing the longevity and efficiency of photoelectrochemical cells.

Implementation Method 1

Functionalization of semiconductor surfaces with a dense layer of metallic carbon nanotubes (CNTs) creates a hydrophobic barrier and metallic conduction paths, preventing oxidation and decomposition

Methodology Applied
Scientific EffectHydrophobic barrier: Hydrophobe

Implementation Method 2

Functionalization of semiconductor surfaces with a dense layer of metallic carbon nanotubes (CNTs) creates a hydrophobic barrier and metallic conduction paths

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

Upon illumination the holes and electrons generated by the incident photons are separated by the potential difference over the depletion layer

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 4

the light energy is converted into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 5

the holes and electrons generated by the incident photons are separated by the potential difference over the depletion layer and react with the redox couple in the electrolyte

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS8148188B2Photoelectrochemical cell with carbon nanotube-functionalized semiconductor electrode
Publication Date: 2012.04.03 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • US8148188B2 patent drawing
  • US8148188B2 patent drawing
  • US8148188B2 patent drawing

AI summary

Photoelectrochemical cells and methods are provided, in particular, to the functionalization of semiconductor surfaces such that its semiconducting and light generating properties are maintained and the surface becomes stable in wet environments. In particular the preferred embodiments relate to unstable semiconductor materials which have photocurrent generating properties, and to methods for the functionalization of surfaces with metallic carbon nanotubes (CNTs).