Carbon Nanotube Thin Film Transistor Work-Function Matching

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Solution Overview

Problem

Bipolar thin film transistors (TFTs) suffer from symmetry destruction due to the creation of Schottky barriers between semiconductor layers and electrodes, caused by mismatched work-functions, which affects their switching ratio and symmetry.

Innovation Solution

A carbon nanotube-based TFT design with a top gate structure, where the first and second conductive layers have the same work-function as the semiconductor layer, forming ohmic contacts and reducing channel resistance, ensuring symmetry and high switching ratio through the use of carbon nanotubes and graphene films.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrodes with mismatched work-functions are used, then the TFT can be manufactured with standard materials, but Schottky barriers are created between the semiconductor layer and electrodes, destroying symmetry and reducing switching ratio

Engineering Contradiction:
Improvesymmetry and switching ratioVSAvoidSchottky barrier
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the work-function parameter of the conductive layers to match that of the semiconductor layer. Specifically, carbon-based conductive layers with work-function approximately 4.6 eV are used with the carbon nanotube semiconductor layer, eliminating the Schottky barrier effect and restoring symmetry in the bipolar TFT operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses carbon-based materials for both the semiconductor layer and conductive layers, creating material homogeneity. This ensures matching work-functions and eliminates the Schottky barrier, allowing symmetric hole and electron transport through the channel.

Inventive Principle:
Principle #33Homogeneity

2Reliability

If carbon nanotube semiconductor layer is used, then symmetry and switching ratio are improved, but manufacturing precision and material uniformity become more difficult to control

Engineering Contradiction:
Improvesymmetry and switching ratioVSAvoidmaterial uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs composite carbon-based materials including carbon nanotubes, graphene, and amorphous carbon in specific configurations. The conductive layers use carbon materials with controlled sp2-sp3 hybridization ratios to achieve both the required work-function and manufacturing feasibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent specifies controlling the sp2-sp3 hybridization ratio of carbon atoms in the conductive layers within 70-90% sp2 hybridization. This parameter control ensures the conductive layers have appropriate work-function while maintaining manufacturing precision and material uniformity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high symmetry and improved current selectivity by ensuring that the channel is completely modulated by the gate electrode, enhancing the performance of bipolar TFTs in frequency multiplication and mixing processes.

Implementation Method 1

the first and second conductive layers have the same work-function as the semiconductor layer, forming ohmic contacts and reducing channel resistance

Methodology Applied
Scientific EffectOhmic contact: Conduction (electrical)

Implementation Method 2

The thin film transistor performs a switching operation by modulating an amount of carriers accumulated in an interface between the insulation layer and the semiconductor layer from an accumulation state to a depletion state, with applied voltage to the gate electrode

Methodology Applied
Scientific EffectField effect modulation: Electric Field

Data Source

PatentUS9548391B2Thin film transistor
Publication Date: 2017.01.17 HON HAI PRECISION INDUSTRY CO LTD
  • US9548391B2 patent drawing
  • US9548391B2 patent drawing
  • US9548391B2 patent drawing

AI summary

A thin film transistor includes a source electrode, a drain electrode, a semiconducting layer, a first conductive layer, a second conductive layer, an insulating layer and a gate electrode. The drain electrode is spaced apart from the source electrode. The first conductive layer is sandwiched between the source electrode and the semiconductor layer. The second conductive layer is sandwiched between the drain electrode and the semiconductor layer. The gate electrode is insulated from the source electrode, the drain electrode, the first conductive layer, the second conductive layer, and the semiconductor layer by the insulating layer. A first work-function of a first material of the first conductive layer and the second conductive layer is same as a second work-function of a second material of the semiconductor layer.