Carbon Nanotube Triode Gate Control for Field Emission

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Solution Overview

Problem

Current nanoscale triode devices face limitations in low field emission, high gate current, and thermal runaway, making it difficult to scale them down for high-performance applications due to their small aspect ratio structures.

Innovation Solution

A method of manufacturing a carbon nanotube triode using Horizontally Aligned Single Wall Carbon Nano Tubes (HA-SWCNTs) with a gate terminal configuration that enables electrostatic control of field emission, reducing gate current and thermal issues by using a bottom-gated geometry with a highly doped silicon substrate and SiO2 dielectric, and optimizing contact spacing for enhanced field emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If nanoscale triode devices use small aspect ratio structures to reduce size, then device footprint is reduced, but field emission performance deteriorates

Engineering Contradiction:
Improvedevice footprintVSAvoidfield emission performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from planar 2D field emission structures to vertically aligned 3D carbon nanotube arrays. This dimensional change allows the emission surface to extend in the vertical direction while maintaining a compact horizontal footprint, thereby improving field emission performance without increasing device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs carbon nanotubes as the emission material, utilizing their unique composite structure with high aspect ratio and superior electrical properties. These nanotubes provide enhanced field emission capability compared to conventional low aspect ratio structures, resolving the contradiction between size reduction and performance maintenance.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If gate structure is positioned to control field emission in nanoscale triodes, then switching capability is improved, but gate current increases

Engineering Contradiction:
Improveswitching capabilityVSAvoidgate current
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent introduces a dielectric layer as an intermediary between the gate electrode and the carbon nanotube cathode. This dielectric barrier prevents direct electron flow to the gate while still allowing electric field penetration for control, thereby reducing gate current while maintaining switching capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts and separates the gate control function from direct electrical contact with the cathode. By positioning the gate to control the emission field through a dielectric rather than direct contact, the harmful gate current is eliminated while the useful switching control is preserved.

Inventive Principle:
Principle #2Taking out (Extraction)

3Power

If operating current is increased to improve device performance, then output performance is improved, but thermal runaway occurs

Engineering Contradiction:
Improveoutput performanceVSAvoidthermal runaway
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent utilizes the porous and hierarchical structure of vertically aligned carbon nanotube arrays, which provide efficient thermal pathways. The inter-tube voids and aligned structure facilitate heat dissipation from the emission region, preventing thermal accumulation and runaway even at high operating currents.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent exploits the curved cylindrical geometry of carbon nanotubes, which provides larger surface area-to-volume ratio compared to planar structures. This curvature enhances radiative and conductive heat dissipation capabilities, allowing higher power operation without thermal runaway.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved field emission and reduced power consumption, enabling faster operation with lower thermal runaway and increased device lifetime, suitable for replacing traditional FETs in various electronic applications.

Implementation Method 1

application of bias across the contact enables field emission of electron from anode that transports to cathode in a ballistic manner

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

Using appropriate gate structure, the field emission can be switched on/off

Methodology Applied
Scientific EffectElectrostatic control: Electric Field

Implementation Method 3

Existence of ballistic transport (i.e., the highest possible mobility) in these nanoscale triodes

Methodology Applied
Scientific EffectBallistic transport: Conduction (electrical)

Implementation Method 4

reducing gate current and thermal issues by using a bottom-gated geometry with a highly doped silicon substrate and SiO2 dielectric

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10431675B1Single walled carbon nanotube triode
Publication Date: 2019.10.01 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US10431675B1 patent drawing
  • US10431675B1 patent drawing
  • US10431675B1 patent drawing

AI summary

A carbon nanotube triode apparatus includes a plurality of Horizontally Aligned Single Wall Carbon Nano Tubes (HA-SWCNT) disposed on an electrically insulating thermally conductive substrate. A first contact is disposed on the substrate and electrically coupled to a first end of the HA-SWCNT. A second contact is disposed on the substrate and separated from a second end of the HA-SWCNT by a gap. A gate terminal is coincident with a plane of the substrate.