Carbon-Supported NiO Electrode With Monodisperse Nanoparticles

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Solution Overview

Problem

Existing methods for producing NiO nanoparticles are not efficient in producing monodisperse particles with high surface area, and glassy carbon electrodes are costly and limited by low surface area, hindering efficient electrocatalysis in water electrolysis.

Innovation Solution

A method involving the thermal decomposition of a nickel salt and pamoic acid or its salt in alcohol, producing NiO nanoparticles with a size of 5-50 nm, which are deposited on carbonized paper to form a carbon-supported electrode, enhancing the efficiency and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If existing methods are used to produce NiO nanoparticles, then production is achieved, but the particles are not monodisperse and have low surface area

Engineering Contradiction:
Improveparticle size uniformityVSAvoidsurface area of nanoparticles
Core Design Contradiction:
Manufacturing precisionVSArea of moving object

Solution Approach 1:

The patent changes the chemical parameters of the synthesis system by introducing pamoic acid as a complexing agent that forms a specific nickel-pamoate complex. This complex has controlled decomposition characteristics that yield monodisperse NiO particles with uniform size distribution and high surface area, directly resolving the contradiction between particle uniformity and surface area

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The nickel-pamoate complex acts as an intermediary species during synthesis. This intermediate compound controls the nucleation and growth of NiO particles, ensuring monodispersity while maintaining high surface area. The complex decomposes in a controlled manner to produce the desired nanoparticle characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If glassy carbon electrodes are used, then electrocatalysis is performed, but the electrodes are costly and have low surface area

Engineering Contradiction:
Improveelectrocatalytic performanceVSAvoidcost and surface area
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs porous carbon paper as the electrode substrate, which provides high surface area and porous structure for enhanced electrocatalytic activity. This porous material replaces the dense, low-surface-area glassy carbon while maintaining or improving electrocatalytic performance at lower cost

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite electrode structure combining nickel-pamoate complex-derived NiO nanoparticles with porous carbon paper substrate. This composite material integrates the electrocatalytic properties of NiO with the high surface area and conductivity of porous carbon, achieving superior performance compared to glassy carbon alone

Inventive Principle:
Principle #40Composite materials

3Reliability

If NiO nanoparticles with high surface area are produced, then electrocatalytic performance is improved, but production efficiency decreases

Engineering Contradiction:
Improveelectrocatalytic performanceVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs preliminary complex formation between nickel salt and pamoic acid before the actual nanoparticle synthesis. This pre-complexation step organizes the nickel ions in a controlled manner, enabling subsequent rapid decomposition and uniform particle formation, thus maintaining high production efficiency while achieving high surface area monodisperse particles

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces monodisperse NiO nanoparticles with high surface area, leading to improved electrocatalytic performance in water electrolysis, with a current density of 26-35 mA/cm², and reduces the cost of the electrode material.

Implementation Method 1

heating the dried mass in air at a temperature of 420-700° C. for 1-6 h to produce the NiO nanoparticles

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

NiO nanoparticles having an average particle size of 5-50 nm, deposited on the carbonized paper

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12516429B2Carbon-supported NiO electrode
Publication Date: 2026.01.06 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US12516429B2 patent drawing
  • US12516429B2 patent drawing
  • US12516429B2 patent drawing

AI summary

A method of making NiO nanoparticles is described, as well as a method of using NiO nanoparticles as an electrocatalyst component to a porous carbon electrode. The carbon electrode may be made of carbonized filter paper. Together, this carbon-supported NiO electrode may be used for water electrolysis. Using a pamoic acid salt in the NiO nanoparticle synthesis leads to smaller and monodisperse nanoparticles, which support higher current densities.