Carbon-Selenium Composite Cathode for Shorter Lithium-Ion Transport

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Solution Overview

Problem

Current methods for preparing selenium-carbon composite materials for lithium-selenium batteries are complex and costly, with issues such as polyselenide ion dissolution causing capacity decay and complicated procedures for graphene oxide production, making them unsuitable for industrial production.

Innovation Solution

A one-step process to create a high-graphitization two-dimensional carbon nanomaterial compounded with selenium, using alkali metal organic salts carbonized at 600-1000°C, followed by a multi-stage heat ramping and soaking procedure with selenium, to form a carbon-selenium composite suitable for lithium-selenium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex preparation methods are used to produce selenium-carbon composite materials, then the electrochemical performance can be improved, but the manufacturing complexity and cost increase significantly

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidpreparation procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple preparation steps into a one-pot synthesis method where selenium and carbon materials are prepared simultaneously in a single reaction vessel. This merging of steps simplifies the overall preparation procedure while maintaining the electrochemical performance benefits of having both materials present in the composite structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The preparation method serves multiple functions simultaneously: it synthesizes selenium, produces carbon material, and forms their composite structure all in one process. This multi-functionality eliminates the need for separate preparation steps for each component, reducing manufacturing complexity while achieving the desired electrochemical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If traditional graphene oxide production methods are used, then the carbon material quality can be improved, but the preparation time and procedural complexity increase

Engineering Contradiction:
Improvecarbon material qualityVSAvoidpreparation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The method performs preliminary carbonization of the organic salt before selenium formation, creating the carbon structure in advance within the same reaction system. This preliminary action ensures high-quality carbon material is ready to combine with selenium without requiring separate time-consuming graphene oxide production steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses high-temperature carbonization (typically above 700°C) to transform organic salt into graphitic carbon directly, bypassing the need for traditional graphene oxide production methods. This parameter change in temperature and reaction conditions achieves high-quality carbon material faster than conventional approaches.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If high-purity selenium-carbon composite is produced through multiple steps, then the electrochemical stability improves, but the manufacturing cost and complexity increase

Engineering Contradiction:
Improveelectrochemical stabilityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent creates a composite material where selenium and carbon are synthesized together in a controlled one-pot process, ensuring their intimate mixing and stable composite structure. This approach achieves electrochemical stability through proper composite formation without requiring multiple separate purification and assembly steps.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The reaction system self-organizes to form the selenium-carbon composite structure through the interplay of carbonization and selenium formation reactions occurring simultaneously. This self-service mechanism ensures proper composite formation and electrochemical stability without requiring complex external control or multiple processing steps.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in a selenium-carbon composite with excellent electrochemical properties and stable performance, suitable for high energy density lithium-selenium batteries, using readily available raw materials and simple procedures, making it suitable for mass production.

Implementation Method 1

Carbonize alkali metal organic salts or alkaline earth metal organic salts at a temperature of 600 °C to 1000 °C

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 2

heat and evaporate the organic solvent

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP4040556B1Lithium selenium secondary battery comprising a carbon-selenium composite
Publication Date: 2024.03.20 II VI INC
  • EP4040556B1 patent drawingFigure 1
  • EP4040556B1 patent drawingFigure 2
  • EP4040556B1 patent drawingFigure 3

AI summary

Disclosed is method of preparing a selenium carbon composite material and a use of the selenium carbon composite material in a cathode of a lithium selenium secondary battery. A battery formed with a cathode of the disclosed selenium carbon composite material has high energy density and stable electrochemical performance. The disclosed selenium carbon composite material can effectively shorten the migration distance of lithium ions during charging and discharging of the battery and improve conductivity and utilization of selenium after compounding carbon and selenium. Multiple batteries formed with cathodes of the disclosed selenium carbon composite material can be assembled into a lithium selenium pouch-cell battery having stable electrochemical performance and high energy density.