Carbon-Selenium Composite for Lithium-Selenium Battery Stability

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Solution Overview

Problem

Current lithium-selenium batteries face challenges with polyselenide ion dissolution causing capacity decay and complex, costly preparation processes, and existing lithium-ion batteries fail to meet demands for high-energy-density and fast charging capabilities.

Innovation Solution

A method to prepare a carbon-selenium composite material using a two-dimensional carbon nanomaterial compounded with selenium, involving high-temperature carbonization of alkali metal organic salts and subsequent multi-stage heat ramping with selenium, to create a stable lithium-selenium battery with improved electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If polyselenide ions are used in lithium-selenium batteries, then high energy density is achieved, but capacity decay occurs due to dissolution and shuttle effect

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A solid electrolyte interphase (SEI) layer is formed on the selenium electrode surface through preliminary cycling or electrolyte additives. This SEI layer acts as an intermediary that blocks polyselenide ion dissolution into the electrolyte while allowing lithium ion transport, thereby preventing the shuttle effect and capacity decay while maintaining high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin protective coating layer (such as carbon coating or aluminum oxide coating) is applied to the selenium electrode. This thin film shell confines the polyselenide ions at the electrode surface, preventing their dissolution and shuttle effect, while maintaining electrical conductivity and lithium ion transport pathways

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If complex preparation processes are used to improve battery performance, then electrochemical performance is enhanced, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidpreparation process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The battery system performs self-optimization through preliminary cycling or initial charging cycles that automatically form a stable solid electrolyte interphase (SEI) layer on the selenium electrode. This self-service mechanism eliminates the need for complex external preparation processes while achieving optimal electrochemical performance and preventing polyselenide dissolution

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The electrolyte composition is modified by adjusting parameters such as solvent ratios, salt concentration, or adding specific additives to enable spontaneous formation of a protective SEI layer during initial cycling. This parameter optimization achieves stable electrochemical performance through simple compositional changes rather than complex preparation procedures

Inventive Principle:
Principle #35Parameter changes

3Speed

If fast charging is implemented, then charging speed is improved, but capacity fading increases during cycling

Engineering Contradiction:
Improvecharging rateVSAvoidcycling life
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The electrode structure is designed with localized regions of different properties: a porous inner structure for fast lithium ion diffusion during charging, and an outer protective SEI layer or coating that prevents polyselenide dissolution. This local quality differentiation enables fast charging while maintaining cycling stability by confining reactive species at critical interfaces

Inventive Principle:
Principle #3Local quality

4Use of energy by moving object

If selenium loading level is increased to improve energy density, then volumetric energy density increases, but electrical conductivity decreases due to sulfur's insulating properties

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidelectrical conductivity
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

Selenium is combined with conductive materials such as carbon black, graphene, or conductive polymers to form a composite electrode structure. The conductive matrix provides continuous electron transport pathways throughout the electrode, maintaining high electrical conductivity even at high selenium loading levels, while the selenium particles provide the high capacity active material for energy storage

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carbon-selenium composite material enables a lithium-selenium battery with high energy density and stable electrochemical performance, suitable for fast charging and long cycling life, using readily available materials and simple preparation procedures, thus overcoming previous limitations.

Implementation Method 1

high-temperature carbonization of alkali metal organic salts

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Implementation Method 2

stable lithium-selenium battery with improved electrochemical performance

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS11515518B2Immobilized selenium, a method of making, and uses of immobilized selenium in a rechargeable battery
Publication Date: 2022.11.29 II VI DELAWARE INC
  • US11515518B2 patent drawing
  • US11515518B2 patent drawing
  • US11515518B2 patent drawing

AI summary

An immobilized selenium body, made from carbon and selenium and optionally sulfur, makes selenium more stable, requiring a higher temperature or an increase in kinetic energy for selenium to escape from the immobilized selenium body and enter a gas system, as compared to selenium alone. Immobilized selenium localized in a carbon skeleton can be utilized in a rechargeable battery. Immobilization of the selenium can impart compression stress on both the carbon skeleton and the selenium. Such compression stress enhances the electrical conductivity in the carbon skeleton and among the selenium particles and creates an interface for electrons to be delivered and or harvested in use of the battery. A rechargeable battery made from immobilized selenium can be charged or discharged at a faster rate over conventional batteries and can demonstrate excellent cycling stability.