Optimizing Carbonate Acidizing for Production and Stability

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Solution Overview

Problem

Carbonate reservoir acidizing techniques face challenges in maximizing long-term hydrocarbon production due to the instability of wormholes induced during the process, which can lead to formation damage and reduced production over time.

Innovation Solution

An integrated workflow that optimizes acidizing parameters by determining the distribution of reactive and non-reactive fluids, mechanical properties, and dissolution patterns using multi-physics and multi-scale simulations, coupled with laboratory experiments, to predict and minimize mechanical damage and maximize hydrocarbon recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If acidizing treatment is performed to induce wormholes and increase porosity, then short-term hydrocarbon production is improved, but long-term formation stability deteriorates due to mechanical damage

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidformation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically varying acidizing treatment parameters (acid concentration, injection rate, acid volume, acid strength) to optimize the balance between wormhole induction and formation stability. The method determines an optimized set of parameters that maximizes hydrocarbon production while minimizing mechanical damage to the formation structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs preliminary action by performing multi-physics and multi-scale simulations before actual acidizing treatment to predict dissolution patterns, wormhole propagation, and potential formation damage. This allows optimization of treatment parameters in advance, preventing excessive mechanical damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If acid concentration and injection rate are increased to enhance dissolution and wormhole penetration, then porosity increase is improved, but formation damage is worsened due to excessive mechanical stress

Engineering Contradiction:
ImproveporosityVSAvoidformation damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback by using simulation results to evaluate the impact of different acidizing parameters on both porosity enhancement and formation damage. The system continuously adjusts parameters based on predicted outcomes, ensuring that porosity increase does not lead to excessive formation damage. The feedback loop involves comparing simulation predictions with desired outcomes and refining parameter selection accordingly.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively optimizes acidizing conditions to balance short-term production gains from wormhole induction with long-term stability, reducing formation damage and maintaining high hydrocarbon production over extended periods.

Implementation Method 1

an acid solution is injected into the formation to induce branches of open channels by dissolving minerals

Methodology Applied
Scientific EffectChemical dissolution: Chemical Bonding

Data Source

PatentUS20220412202A1Systems and Methods to Increase the Durability of Carbonate Reservoir Acidizing
Publication Date: 2022.12.29 WEATHERFORD TECHNOLOGY HOLDINGS LLC
  • US20220412202A1 patent drawing
  • US20220412202A1 patent drawing
  • US20220412202A1 patent drawing

AI summary

Systems and methods for predicting and optimizing the effects of acidizing treatment of carbonate rock are disclosed. The disclosed methods predict the conflicting effects of increased production (i.e., wormhole creation) and reduced rock compressive strength due to acid rock reactions. The mechanical stability of stimulated wellbores, such as horizontal wellbores, can be determined under different acidizing conditions, such as acid type and volume. The acidizing conditions can be optimized to maximize short and long-term production.