Carbonate-Ester Electrolyte for Fast-Charging Lithium Batteries

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Solution Overview

Problem

Existing lithium secondary batteries face safety risks such as fire and explosion due to their flammable nature, and challenges in fast charging, high interfacial resistance, and degradation of battery performance, particularly in medium to large batteries used in electric vehicles and energy storage systems.

Innovation Solution

A non-aqueous liquid electrolyte comprising a mixture of a linear carbonate-based solvent and a linear ester-based solvent, with specific lithium salts and additives, is used to enhance safety and fast charging capabilities, utilizing a nickel-rich NCM-based positive electrode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a conventional liquid electrolyte is used, then fast charging capability is achieved, but safety risk increases due to fire and explosion hazards

Engineering Contradiction:
Improvecharging speedVSAvoidfire and explosion risk
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent uses a composite electrolyte system combining linear carbonate solvent (DMC or DEC) with linear ester solvent (GBL or GVL) in specific ratios (70:30 to 90:10). This composite approach leverages the high ion conductivity of carbonates for fast charging while the esters provide flame retardancy and safety, resolving the contradiction between charging speed and safety.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolyte by selecting specific linear carbonate and linear ester compounds with defined molecular structures and ratios. This parameter optimization enables the electrolyte to simultaneously achieve low viscosity for fast ion transport and high flash point for safety, preventing fire and explosion while maintaining fast charging capability.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If flame retardant additives are used to improve safety, then fire resistance increases, but battery performance degrades and cost increases

Engineering Contradiction:
Improvefire resistanceVSAvoidbattery performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the fundamental approach from adding flame retardant chemicals to selecting electrolyte solvents with inherently high flash points (GBL: 96°C, GVL: 204°C). This parameter selection in the base electrolyte composition provides fire resistance without the performance-degrading side effects of additives, maintaining capacity and cycle life while reducing cost.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If solid electrolyte is used to improve safety, then fire and explosion risk decreases, but interfacial resistance increases leading to poor charge-discharge performance

Engineering Contradiction:
Improvefire and explosion riskVSAvoidcharge-discharge performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent employs a liquid electrolyte system (hydraulic approach) rather than solid electrolyte, enabling spontaneous flow and intimate contact with electrode surfaces. This liquid state ensures low interfacial resistance and high ion conductivity for excellent charge-discharge performance while the selected linear ester/carbonate composition provides inherent fire resistance, avoiding the safety-performance trade-off of solid electrolytes.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Object-affected harmful factors

If all-solid-state battery is used to improve safety, then fire and explosion risk decreases, but manufacturing cost increases due to ultra-high voltage requirements

Engineering Contradiction:
Improvefire and explosion riskVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent adopts a liquid electrolyte system that can be easily manufactured and replaced using conventional battery production techniques, avoiding the ultra-high voltage equipment and complex processes required for all-solid-state batteries. The linear carbonate-ester electrolyte composition provides cost-effective safety improvement through simple compositional selection rather than expensive manufacturing infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte enables fast charging with reduced risk of fire and explosion, maintaining high battery performance, capacity retention, and extended lifetime, even under high charging speeds.

Implementation Method 1

a non-aqueous liquid electrolyte comprising a mixture of a linear carbonate-based solvent and a linear ester-based solvent

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a liquid electrolyte including: a lithium salt; a first solvent including a compound represented by Chemical Formula 1; and a second solvent including a compound represented by Chemical Formula 2

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20260045555A1Electrolyte for fast charging of lithium secondary battery, lithium secondary battery comprising same, and method for manufacturing lithium secondary battery
Publication Date: 2026.02.12 THE IND & ACADEMIC COOP IN CHUNGNAM NAT UNIV (IAC)
  • US20260045555A1 patent drawing
  • US20260045555A1 patent drawing
  • US20260045555A1 patent drawing

AI summary

The present disclosure relates to an liquid electrolyte for fast charging of a lithium secondary battery, a lithium secondary battery including the same and a method for manufacturing a lithium secondary battery, and, by including an organic solvent including a linear carbonate-based solvent and a linear ester-based solvent, the liquid electrolyte is capable of improving fast charging properties and safety with no or little risk of thermal runaway, fire and explosion of a lithium secondary battery. In addition, battery properties such as capacity, a capacity retention and initial Coulombic efficiency of the lithium secondary battery, and battery lifetime are improved, fast charging of the battery is possible, and the battery lifetime may be improved even under a condition of high charging speed.