Carbonate Immobilization Membrane Filtration to Suppress Scaling

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Solution Overview

Problem

Existing methods for immobilizing carbon dioxide, such as evaporating sea water to generate calcium carbonate, require significant energy and lead to membrane scaling issues due to alkaline-earth metal carbonate adhesion.

Innovation Solution

Utilizing a semipermeable membrane with a magnesium chloride blocking rate of 1.0% to 99.0% and sodium chloride blocking rate of 95.0% or less to concentrate treatment target water, allowing alkaline-earth metal carbonate generation while minimizing membrane scaling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sea water is evaporated to generate calcium carbonate, then carbon dioxide immobilization is achieved, but significant energy is consumed

Engineering Contradiction:
Improvecarbon dioxide immobilizationVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent replaces the thermal evaporation process with a membrane filtration system. A semipermeable membrane with specific pore size (0.4 μm to 4 μm) concentrates alkaline-earth metal ions from seawater through physical filtration, eliminating the need for high-energy evaporation while achieving carbonate precipitation and CO2 immobilization.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the concentration method from thermal to mechanical. By controlling membrane pore size and applying pressure differential, the system concentrates ions to supersaturation levels without heating, thereby reducing energy consumption while maintaining effective carbonate generation for CO2 immobilization.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If conventional membrane concentration is used to generate alkaline-earth metal carbonate, then carbon dioxide immobilization is achieved, but membrane scaling occurs due to carbonate adhesion

Engineering Contradiction:
Improvecarbon dioxide immobilizationVSAvoidmembrane performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies a specific pore size range (0.4 μm to 4 μm) to the membrane that allows carbonate particles to pass through while retaining alkaline-earth metal ions. This localized structural property prevents carbonate adhesion to the membrane surface, eliminating scaling issues while maintaining concentration efficiency for CO2 immobilization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The membrane acts as an intermediary with carefully controlled pore dimensions. It mediates between the concentration need (for carbonate generation) and the scaling problem (carbonate adhesion) by allowing carbonate particles to pass through its pores, thus preventing membrane fouling while enabling effective CO2 immobilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient carbon dioxide immobilization with reduced energy consumption and minimized membrane performance degradation by enabling carbonate passage through the membrane, thus suppressing scaling.

Implementation Method 1

concentrating treatment target water containing an alkaline-earth metal ion using a membrane having a magnesium chloride blocking rate of 1.0% or more and 99.0% or less

Methodology Applied
Scientific EffectSemipermeable membrane filtration: Semipermeable Membrane

Implementation Method 2

concentrating treatment target water containing an alkaline-earth metal ion using a membrane having a magnesium chloride blocking rate of 1.0% or more and 99.0% or less

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 3

generates an alkaline-earth metal carbonate by concentrating treatment target water containing an alkaline-earth metal ion

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 4

generates calcium carbonate and/or a magnesium carbonate and that immobilizes carbon dioxide

Methodology Applied
Scientific EffectCarbonate formation: Chemical Bonding

Data Source

PatentUS20260014525A1Carbonate immobilization device and carbonate immobilization method
Publication Date: 2026.01.15 SUMITOMO HEAVY IND LTD
  • US20260014525A1 patent drawing
  • US20260014525A1 patent drawing
  • US20260014525A1 patent drawing

AI summary

The present invention relates to a carbonate immobilization device that generates an alkaline-earth metal carbonate by concentrating treatment target water containing an alkaline-earth metal ion using a membrane having a magnesium chloride blocking rate of 1.0% or more and 99.0% or less. More specifically, the present invention relates to the carbonate immobilization device wherein the membrane has a sodium chloride blocking rate of 1.0% or more and 99.0% or less, and the treatment target water contains a sodium ion.