Refrigerator Carbonated Ice Flow Control for Stable Ice Separation

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Solution Overview

Problem

Conventional refrigerators face issues with unstable ice separation and ice catching during the production of carbonated ice, which affects the reliability and efficiency of carbonated ice supply.

Innovation Solution

A refrigerator design that includes a mixing tank for mixing general water with carbon dioxide to create carbonated water, an ice-making machine for producing carbonated ice, and a dispenser for external access, along with specific flow paths and valves to manage water and carbon dioxide flow, ensuring stable and efficient carbonated ice production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If carbonated water is supplied to the ice-making machine to produce carbonated ice, then the functionality and versatility of the refrigerator is improved, but unstable ice separation and ice catching problems occur

Engineering Contradiction:
Improvecarbonated ice production capabilityVSAvoidice separation stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The water supply system is segmented into separate flow paths: one for general water and one for carbonated water. Valves are used to control which water type is supplied to the ice-making machine, allowing reliable switching between general ice and carbonated ice production without mixing the two water streams

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the water supply based on user selection. When carbonated ice is selected, the carbonated water supply valve opens and general water supply closes. When general ice is selected, the opposite occurs. This dynamic control ensures the correct water type is always supplied, preventing ice catching and separation problems

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If carbonated water is supplied to the ice-making machine, then carbonated ice production is enabled, but ice catching occurs during the ice-making process

Engineering Contradiction:
Improvecarbonated ice production capabilityVSAvoidice catching
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary action by pre-cooling the carbonated water before it enters the ice-making machine. The carbonated water is cooled in advance through a dedicated cooling path, ensuring it is at the appropriate temperature for ice formation. This preliminary cooling prevents thermal shock and ice catching during the ice-making process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A separate cooling path acts as an intermediary between the carbonated water storage and the ice-making machine. This intermediate cooling section allows the carbonated water to be properly temperature-adjusted before entering the ice-making machine, preventing direct thermal contact issues that cause ice catching

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single water supply path is used for both general water and carbonated water, then the device complexity is reduced, but water supply control reliability deteriorates

Engineering Contradiction:
Improveflow path structureVSAvoidwater supply control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The water supply system is divided into separate flow paths: one dedicated path for general water and another for carbonated water. Each path has its own control valve, ensuring that only the selected water type can flow to the ice-making machine. This segmentation prevents mixing and ensures reliable control, with the added benefit that the paths can be independently optimized

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable and high-concentration carbonated ice production with improved ice separation, enhancing the reliability of carbonated ice supply and user access without opening the door.

Implementation Method 1

a mixing tank in which CO2 gas and general water are mixed with each other so that carbonated water can be made

Methodology Applied
Scientific EffectCarbonation: Absorption (physical)

Implementation Method 2

an ice-making machine that makes general ice by receiving general water from the external water supply source or the general water tank and makes carbonated ice by receiving carbonated water from the mixing tank

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS9999863B2Refrigerator
Publication Date: 2018.06.19 SAMSUNG ELECTRONICS CO LTD
  • US9999863B2 patent drawing
  • US9999863B2 patent drawing
  • US9999863B2 patent drawing

AI summary

Provided is a refrigerator including: a main body; a storage compartment formed in the main body; a door that opens/closes the storage compartment; a general water tank in which general water supplied from an external water supply source is stored; a mixing tank in which general water supplied from the general water tank is mixed with carbon dioxide (CO2) so that carbonated water is made and stored; a dispenser that provides general water supplied from the general water tank to an outside and provides carbonated water supplied from the mixing tank to the outside of the refrigerator; and an ice-making machine that makes general ice by receiving general water from the external water supply source or the general water tank and makes carbonated ice by receiving carbonated water from the mixing tank, thereby providing general water, carbonated water, general ice, and carbonated ice through the dispenser.