Carbonic Anhydrase Variants for CO2 Capture Stability

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Solution Overview

Problem

Carbonic anhydrase-enhanced CO2 capture processes face challenges in economic feasibility due to high costs associated with replenishing depleted or inactive enzymes, particularly due to issues with enzyme solubility and thermostability in alkaline carbonate solutions.

Innovation Solution

Development of recombinant carbonic anhydrase variants with improved solubility and thermostability through amino acid substitutions, such as R156E, and combinations of random mutagenesis and rational design approaches, which maintain enzyme activity and reduce aggregation/precipitation at elevated temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If amino acid substitutions are introduced to improve thermostability, then enzyme stability at elevated temperatures is enhanced, but enzyme solubility decreases leading to aggregation and precipitation

Engineering Contradiction:
ImprovethermostabilityVSAvoidsolubility
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically modifying amino acid substitutions to balance thermostability and solubility. Specific substitutions like R156E, K88E, and Y105F were identified to enhance thermal stability while maintaining solubility through rational design and directed evolution approaches, changing the chemical parameters of the enzyme to achieve optimal performance in CO2 capture conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite enzyme variants by combining multiple amino acid substitutions synergistically. Rather than single mutations, the engineered carbonic anhydrase variants incorporate several substitutions (e.g., R156E + K88E + Y105F) that work together to simultaneously improve thermostability and maintain solubility, creating a composite mutational profile that addresses both properties

Inventive Principle:
Principle #40Composite materials

2Productivity

If enzyme concentration is increased to improve CO2 capture efficiency, then capture rate increases, but operational costs increase due to frequent enzyme replenishment

Engineering Contradiction:
ImproveCO2 capture efficiencyVSAvoidenzyme replenishment cost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies partial action by introducing specific amino acid substitutions that provide sufficient thermostability improvement to extend enzyme operational life, without over-engineering the system. The substitutions are designed to achieve the minimum necessary stability enhancement to reduce replenishment frequency while maintaining cost-effectiveness, rather than maximizing stability to extreme levels

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If random mutagenesis and rational design are used to engineer enzyme variants, then solubility and thermostability are improved, but development complexity and time increase

Engineering Contradiction:
Improveenzyme performanceVSAvoidengineering process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges two distinct engineering approaches - random mutagenesis and rational design - into a unified workflow. Random mutagenesis generates diverse variants that are then screened and characterized, with the best candidates undergoing rational design refinement. This combined approach leverages the exploratory power of random mutation with the precision of rational design to efficiently identify optimal variants

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements feedback through systematic screening and characterization of enzyme variants. Each round of mutagenesis generates variants that are tested for solubility, thermostability, and catalytic activity. The results feed back into selecting the best variants for further engineering, creating an iterative optimization process that progressively improves enzyme performance based on empirical data

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These variants reduce the need for frequent enzyme replenishment by maintaining solubility and stability, thereby decreasing operational costs and enhancing CO2 capture efficiency.

Implementation Method 1

Carbonic anhydrase-enhanced CO2 capture processes provide one of the most promising carbon capture, utilization and storage solutions

Methodology Applied
Scientific EffectCarbonic anhydrase catalysis: Catalysis

Implementation Method 2

a single amino acid substitution, R156E, increased the enzyme's solubility approximately two-fold at 80° C. in an alkaline carbonate solution

Methodology Applied
Scientific EffectProtein solubility enhancement through amino acid substitution:

Data Source

PatentUS20220186202A1Carbonic anhydrase variants for improved co2 capture
Publication Date: 2022.06.16 SAIPEM SPA
  • US20220186202A1 patent drawing
  • US20220186202A1 patent drawing
  • US20220186202A1 patent drawing

AI summary

Recombinant carbonic anhydrase variants having improved solubility and/or thermostability for enzyme-enhanced CO2 capture are provided. Host cells, methods, and processes relating to same are also provided.