Carbonyl Diversion Agent for Selective Fracture Plugging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for increasing fracture surface area and controlling fluid flow in subterranean formations, such as geothermal reservoirs and oil/gas fields, result in non-uniform flow patterns and inefficient heat exchange due to the creation of high and low permeability fractures, leading to compromised productivity and costly remediation processes.

Innovation Solution

Injecting a diversion agent comprising a carbonyl compound and an alkaline-earth halide salt into the formation to form a carbonate precipitate, which selectively blocks high-flow fractures and allows for controlled stimulation and plugging of fractures, thereby improving flow distribution and reducing downtime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If hydraulic stimulation is used to increase fracture surface area, then permeability increases, but flow becomes non-uniform with reduced heat exchange capability

Engineering Contradiction:
ImprovepermeabilityVSAvoidheat exchange capability
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies local quality by making different fractures have different permeability characteristics. High-flow fractures are selectively plugged with precipitated material while low-flow fractures remain open, creating spatially varying flow properties that distribute fluid uniformly across multiple fracture pathways, thereby improving heat exchange efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the permeability parameter of specific fractures by injecting a diversion agent that precipitates solid material within high-flow fractures. This chemical parameter change (from high to low permeability) in selected zones redistributes fluid flow to enhance overall heat exchange capability

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If additional stimulation is applied to increase surface area, then fracture permeability increases, but high-flow fractures expand further reducing effect on low-flow fractures

Engineering Contradiction:
Improvefracture surface areaVSAvoidflow distribution uniformity
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent applies preliminary anti-action by first injecting a diversion agent that precipitates and plugs high-flow fractures before conducting additional stimulation. This pre-plugging prevents further expansion of dominant fractures during subsequent stimulation, ensuring that new stimulation energy creates additional fracture surface area rather than merely enlarging existing high-flow pathways

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent performs preliminary plugging of high-flow fractures with precipitated material before conducting additional hydraulic stimulation. This preliminary action modifies the flow regime in advance, so that subsequent stimulation creates more uniform flow distribution across the fracture network rather than concentrating flow in already-dominant pathways

Inventive Principle:
Principle #10Preliminary action

3Productivity

If cement is used to plug high-flow fractures, then flow control is achieved, but removal requires expensive drilling operations

Engineering Contradiction:
Improveflow control capabilityVSAvoidremoval cost and complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent uses a soluble precipitated material (calcium carbonate or barium sulfate) formed from chemical reaction between injected reagents and formation water. This material provides temporary plugging that can be easily removed by injecting acid or other dissolving agents, eliminating the need for expensive drilling operations required to remove cement plugs

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs a plugging material that can be discarded (precipitated to plug fractures) and then recovered (dissolved by acid injection) when needed. The precipitated calcium carbonate or barium sulfate serves as a temporary barrier that can be completely removed by chemical dissolution, allowing restoration of original flow patterns without mechanical removal operations

Inventive Principle:
Principle #34Discarding and recovering

4Productivity

If packers are used for plugging, then flow control is achieved, but removal requires expensive fishing procedures

Engineering Contradiction:
Improveflow control capabilityVSAvoidremoval time and cost
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces mechanical packers with a chemical precipitate that provides temporary plugging. The precipitated material can be easily dissolved and removed by injecting acid or other dissolving agents, eliminating the time-consuming and expensive fishing operations required to retrieve stuck packers

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

5Productivity

If sodium silicate precipitation is used for plugging, then high-flow fractures are blocked, but the precipitate cannot be subsequently removed

Engineering Contradiction:
Improveflow control capabilityVSAvoidreversibility of plugging
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent employs precipitated materials (calcium carbonate or barium sulfate) that can be completely recovered by dissolving with acid or other appropriate agents. This reversibility allows the plugging to be temporary and adjustable, enabling operators to restore original flow patterns if needed, unlike insoluble sodium silicate precipitates

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables uniform fluid flow and increased heat exchange by selectively blocking high-flow fractures, allowing for immediate resumption of operations without extensive downtime or specialized equipment, and provides a reversible plugging solution that enhances well productivity.

Implementation Method 1

injecting a diversion agent into the formation to form an alkaline-earth carbonate precipitate from decomposition of a carbonyl compound

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Data Source

PatentUS8353345B2Geothermal well diversion agent formed from in situ decomposition of carbonyls at high temperature
Publication Date: 2013.01.15 UNIV OF UTAH RES FOUND
  • US8353345B2 patent drawing
  • US8353345B2 patent drawing
  • US8353345B2 patent drawing

AI summary

A method of selectively blocking fractures in a subterranean formation by injecting a diversion agent into the well is disclosed. According to one embodiment, the method comprises injecting a diversion agent into a subterranean formation to form an alkaline-earth carbonate precipitate from decomposition of a carbonyl compound, wherein the diversion agent includes the carbonyl compound and an alkaline-earth halide salt.