Functionalized Carboranyl Magnesium Electrolyte for Non-Corrosive Cathodes

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Solution Overview

Problem

Conventional electrolytes for magnesium batteries face challenges such as ion-blocking layer formation with inorganic magnesium salts and corrosiveness with organic magnesium salts, particularly with non-noble cathodes, limiting their electrochemical compatibility and solubility.

Innovation Solution

Development of functionalized carboranyl magnesium salts with specific formulas, such as Mg(CBiHR[(i+1)−j−k]XjRk)2 and Mg(C2B(i−1)H(i−j−k)XjRk)2, which are non-corrosive and highly soluble in ethereal solvents, enabling reversible magnesium deposition and oxidative stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional inorganic magnesium salts are used as electrolytes, then electrochemical reduction can occur, but an ion-blocking layer forms at the magnesium electrode during electrochemical reduction

Engineering Contradiction:
Improveelectrochemical compatibilityVSAvoidion-blocking layer formation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using organic magnesium salts with specific anions (BF4-, PF6-, CF3SO3-) instead of conventional inorganic salts. This parameter change prevents ion-blocking layer formation while maintaining electrochemical compatibility, as the organic salt structure does not form insulating reduction products at the magnesium electrode.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte employs a composite approach by combining magnesium cations with organic anions having specific functional groups. This composite material strategy creates an electrolyte that simultaneously provides ionic conductivity and prevents harmful layer formation, resolving the contradiction between electrochemical compatibility and ion-blocking issues.

Inventive Principle:
Principle #40Composite materials

2Reliability

If organic magnesium salts such as those derived from Grignard reagents are used, then electrochemical compatibility is improved, but corrosiveness increases particularly toward non-noble cathodes

Engineering Contradiction:
Improveelectrochemical compatibilityVSAvoidcorrosiveness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by carefully selecting specific anion types (BF4-, PF6-, CF3SO3-) that have different chemical properties from traditional Grignard reagents. These specific anions provide the desired electrochemical compatibility while lacking the corrosive characteristics of chloride co-anions, creating localized chemical stability at the cathode interface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention converts the potential harm of organic magnesium salts by replacing corrosive anions with non-corrosive alternatives. The selected anions (BF4-, PF6-, CF3SO3-) transform the electrolyte from a corrosive substance into a benign medium that maintains electrochemical compatibility without damaging non-noble cathodes.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If closo-borate containing electrolytes are used, then electrochemical compatibility and non-corrosiveness are achieved, but solubility in ethereal solvent is limited

Engineering Contradiction:
Improveelectrochemical compatibilityVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the molecular structure parameters of the electrolyte salts by using carboranyl clusters with specific formulas (Mg(CBiHR[(i+1)−j−k]XjRk)2 and Mg(C2B(i−1)H(i−j−k)XjRk)2) that have enhanced solubility characteristics. These structural modifications increase solubility in ethereal solvents while preserving the electrochemical compatibility and non-corrosiveness of borate-based electrolytes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized carboranyl magnesium salts provide enhanced electrochemical compatibility, non-corrosiveness, and high solubility, supporting high energy density and oxidative stability in magnesium batteries, particularly with non-noble metal cathodes like stainless steel.

Implementation Method 1

Conventional inorganic magnesium salts have typically been found incompatible with reversible magnesium deposition as they tend to form an ion-blocking layer at the magnesium electrode during their electrochemical reduction.

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

The functionalized carboranyl magnesium salts provide enhanced electrochemical compatibility, non-corrosiveness, and high solubility, supporting high energy density and oxidative stability in magnesium batteries

Methodology Applied
Scientific EffectElectrochemical oxidation: Electrolysis

Data Source

PatentUS9431678B2Functionalized carboranyl magnesium electrolyte for magnesium battery
Publication Date: 2016.08.30 TOYOTA JIDOSHA KK
  • US9431678B2 patent drawing
  • US9431678B2 patent drawing

AI summary

Electrochemical devices and processes for forming them employ a functionalized carboranyl magnesium electrolyte. The functionalized carboranyl electrolyte includes a carboranyl anion functionalized with at least one halide, or one alkyl, aryl, alkoxy, and/or aryloxy groups, or their partially or completely fluorinated analogs. In contact with the electrolyte, a non-noble metal cathodic current collector has unusually high oxidative stability >3.0V vs. a magnesium reference.