Carboranyl Magnesium Electrolyte for Non-Noble Metal Stability

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Solution Overview

Problem

Current magnesium battery electrolytes are incompatible with non-noble metal electrodes, limiting the energy density and incurring high costs when using noble metals, due to the formation of an ion blocking layer and reduced stability on surfaces like stainless steel.

Innovation Solution

The development of a carboranyl magnesium electrolyte, specifically compounds like Mg(CiBjHp)X, Mg(CiBjHp)Y, and Mg(CiBjHp)2, which are compatible with both noble and non-noble metal electrodes, providing high oxidative stability and solubility in ethereal solvents, allowing for the use of earth-abundant metals like aluminum and stainless steel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional magnesium electrolytes (Grignard reagents, organohaloaluminates) are used, then magnesium deposition and stripping is supported, but stability on non-noble metal electrodes is reduced to below 3.0 V

Engineering Contradiction:
Improveelectrolyte stability on non-noble metal electrodesVSAvoidcompatibility with non-noble metal current collectors
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing carborane anions (CB11H12−, C2B10H11−) with specific structural characteristics (icosahedral geometry, delocalized π-electron system) to achieve both high stability (>3.0V) and compatibility with non-noble metal electrodes simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte combines carborane anions with magnesium cations to form a composite ionic system Mg(CiBjHp)X that exhibits enhanced electrochemical stability and compatibility properties not present in conventional single-component electrolytes

Inventive Principle:
Principle #40Composite materials

2Reliability

If noble metal current collectors are used, then high oxidative stability is achieved, but manufacturing cost increases significantly

Engineering Contradiction:
Improveoxidative stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metal current collectors with cheaper non-noble metal alternatives (stainless steel, aluminum, copper) by using a specially designed electrolyte that provides sufficient protective stability, making the expensive noble metals unnecessary

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If organohaloaluminate electrolytes are used, then current density is enhanced, but compatibility with non-noble metal electrodes is lost

Engineering Contradiction:
Improvecurrent densityVSAvoidelectrode compatibility
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the anionic component from organohaloaluminate to carborane, which modifies the electrolyte's interaction properties with electrode surfaces while maintaining high ionic conductivity and current density capabilities

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The carboranyl magnesium electrolyte achieves high oxidative stability over 3.0 V on non-noble metal electrodes, mitigating corrosion issues and enabling the construction of magnesium batteries at lower costs with improved current density and Coulombic efficiencies.

Implementation Method 1

Grignard reagents (R—Mg—X) support magnesium deposition and stripping

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 2

Due to the formation of an ion blocking layer at the electrode surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9240613B2Carboranyl magnesium electrolyte for magnesium battery
Publication Date: 2016.01.19 TOYOTA JIDOSHA KK
  • US9240613B2 patent drawing
  • US9240613B2 patent drawing
  • US9240613B2 patent drawing

AI summary

An electrochemical device is provided having a carboranyl magnesium electrolyte. Specifically the disclosure relates to an electrochemical device having a carboranyl magnesium electrolyte which is compatible with a magnesium anode and a cathode, and on non-noble metal still having oxidative stability >3.0V vs. a magnesium reference.