Silicon-Carbon Anode and Carboxylate Electrolyte for Cycle Stability

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Solution Overview

Problem

Existing secondary batteries face challenges in achieving high energy density while maintaining excellent cycle performance and dynamic performance due to the poor cycle performance and volume change of silicon-based negative electrode materials.

Innovation Solution

A secondary battery design incorporating a silicon-carbon composite material with a three-dimensional network cross-linked pore structure and a carboxylate compound electrolyte, which enhances ion transmission and reduces internal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based negative electrode material is used to increase energy density, then specific capacity is improved, but cycle performance deteriorates due to volume change

Engineering Contradiction:
Improvespecific capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a porous carbon coating layer with controlled pore structure on the silicon-based negative electrode material. The porous structure accommodates volume expansion of silicon during charging while maintaining structural integrity, thereby improving cycle performance without sacrificing specific capacity

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure combining silicon-based active material with carbon matrix and porous coating layers. This composite design leverages the high capacity of silicon while the carbon matrix provides structural stability and conductive pathways, resolving the contradiction between capacity and cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon content is increased to improve energy density, then specific capacity is improved, but internal resistance increases due to poor ion transmission

Engineering Contradiction:
Improvespecific capacityVSAvoidinternal resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The porous carbon coating layer provides interconnected pore channels that facilitate efficient ion transport throughout the electrode structure. This porous architecture reduces internal resistance by creating multiple ion conduction pathways while maintaining high silicon content for energy density

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent applies different functional layers with specific local properties: a porous carbon coating layer for ion transport, conductive additives in specific regions, and controlled surface chemistry. This local optimization ensures good ion transmission throughout the electrode while maintaining high overall silicon content

Inventive Principle:
Principle #3Local quality

3Productivity

If porosity is increased to improve ion transmission, then charge discharge performance is improved, but mechanical strength deteriorates

Engineering Contradiction:
Improvecharge discharge performanceVSAvoidmechanical strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent uses a porous carbon coating layer where the porous structure provides ion transmission channels while the carbon matrix maintains mechanical strength. The controlled porosity and interconnected pore structure allow fast ion transport without compromising the structural integrity of the electrode

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite structure combines porous carbon material with binder and conductive additives to create a mechanically robust electrode that maintains structural integrity while providing efficient ion transport pathways through the porous network

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination improves cycle capacity retention rate, charge and discharge capabilities, and energy density by stabilizing the silicon volume change and promoting ion migration.

Implementation Method 1

the carboxylate compound matched in the electrolyte has low viscosity and can easily enter the three-dimensional network cross-linked pore structure of the silicon-carbon composite material, such that the transmission of ions at an active material/electrolyte interface is promoted, the interface impedance is effectively reduced

Methodology Applied
Scientific EffectIon transmission: Ion Repulsion/Attraction

Implementation Method 2

The silicon-carbon composite material having a three-dimensional network cross-linked pore structure has a stable porous skeleton and good mechanical strength, and can effectively reduce the volume change of silicon before and after charging and discharging

Methodology Applied
Scientific EffectVolume stabilization: Elasticity

Data Source

PatentUS20250273737A1Secondary battery and electric device
Publication Date: 2025.08.28 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250273737A1 patent drawing
  • US20250273737A1 patent drawing
  • US20250273737A1 patent drawing

AI summary

A secondary battery and an electric device comprising the secondary battery. The secondary battery comprises: a negative electrode sheet and an electrolyte, where the negative electrode sheet comprises a silicon-carbon composite material and the silicon-carbon composite material has a three-dimensional network crosslinked pore structure; and the electrolyte comprises a carboxylate compound.