Card Connector Anti-Misinsertion Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The similarity in dimensions between smart cards and PCMCIA cards can lead to improper insertion into cardbus systems, causing system errors, necessitating an anti-misinsertion mechanism to prevent full insertion of cards with incorrect thickness.

Innovation Solution

An anti-misinsertion mechanism comprising a body, first and second pivotally connected links, where the first link acts as a detector for card thickness and the second link includes a stopper to prevent full insertion if the card is not of the correct thickness, with a recovering mechanism to return to its original position after use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If smart cards and PCMCIA cards have similar dimensions to allow simultaneous access, then versatility is improved, but misinsertion risk increases causing system errors

Engineering Contradiction:
Improveability to access smart card and PC card simultaneouslyVSAvoidsystem error prevention
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The anti-misinsertion mechanism performs preliminary detection of card thickness before allowing full insertion. The first link detects whether a partially inserted card has the correct thickness, and only if the detection is successful does the mechanism allow the card to be fully inserted into the cardbus. This preliminary action prevents misinsertion before it can cause system errors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary anti-misinsertion mechanism between the card insertion process and the cardbus system. This mechanism includes detection components (first link) and control components (second link with stopper) that mediate whether the card can be fully inserted, thereby protecting the cardbus system from misinsertion errors while maintaining versatility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an anti-misinsertion mechanism is added to prevent misinsertion, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprevention of misinsertionVSAvoidstructure of card connector
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anti-misinsertion mechanism is segmented into functionally independent components: a first link for detection, a second link for control, and a stopper element. This segmentation allows each component to perform its specific function simply, while the overall system achieves reliable misinsertion prevention through their coordinated operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanism uses dynamic, movable links that can pivot between different positions based on card thickness detection. The first and second links are rotatably connected, allowing the mechanism to adapt its configuration automatically - remaining simple when no card is present or when a correct card is inserted, and activating the stopper function only when misinsertion is detected.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8056811B2Anti-misinsertion mechanism of card connector
Publication Date: 2011.11.15 FCI ASIA PTE LTD
  • US8056811B2 patent drawing
  • US8056811B2 patent drawing
  • US8056811B2 patent drawing

AI summary

An anti-misinsertion mechanism for a card connector defining a correct card connector thickness, the mechanism including: a body; a first link generally extending along the body, the first link including an actuator for actuating the first link to be rotated from a normal position toward an operating position upon detecting existence of the correct thickness of a partially-inserted card; and a second link provided with a stopper for selectively preventing full insertion of the card, the second link being pivoted to the body and operatively connected to the first link, thereby being rotatable between a normal position and an operating position relative to the normal and operating positions of the first link.