Card Key Reinforcement for Breakage Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Card keys for vehicles often break due to reduced structural rigidity around corners and rims, especially as their thickness decreases.

Innovation Solution

A breakage prevention type card key design that includes a substrate part, a key accommodation part with a locking mechanism and reinforcement parts extending from the key accommodation part to the case part, enhancing structural rigidity by coupling to the rim and corner portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the thickness of the card key is decreased, then the card key becomes thinner and more compact, but the structural rigidity around corners and rims is reduced, increasing breakage occurrence

Engineering Contradiction:
ImprovethicknessVSAvoidstructural rigidity
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The patent applies local quality by adding reinforcement parts specifically at the corner and rim portions where breakage is most likely to occur. These reinforcement parts are strategically positioned to provide enhanced structural rigidity only where needed, rather than increasing the thickness of the entire card key body. This allows the card key to maintain thin overall dimensions while having localized strength enhancements at critical areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining the base card key structure with additional reinforcement parts made of suitable materials. The reinforcement parts are integrated with the main body through coupling structures, creating a composite construction that provides enhanced structural rigidity at critical locations without significantly increasing the overall thickness of the card key.

Inventive Principle:
Principle #40Composite materials

2Reliability

If reinforcement parts are added to augment structural rigidity, then breakage prevention is improved, but device complexity increases

Engineering Contradiction:
Improvebreakage preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the reinforcement parts with the main card key body through coupling structures. The reinforcement parts are designed to be combined with the existing body structure rather than being separate add-on components, thereby enhancing breakage prevention while minimizing the increase in overall device complexity. The coupling structures facilitate this integration and maintain structural coherence.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses segmentation by dividing the reinforcement function into separate reinforcement parts that can be independently designed and integrated. These segmentation allows for modular construction where reinforcement parts can be added to specific locations (corners and rims) without redesigning the entire card key structure, thus managing complexity through modular assembly.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents breakage by augmenting the structural rigidity of the card key, specifically at the rim and corner areas, thereby enhancing durability.

Implementation Method 1

an elastic member for elastically pressurizing the movement protrusion part

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a locking part located inside the key accommodation part and elastically pressurizing a side surface of the auxiliary key part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11512496B2Protecting a card key for vehicles from breakage
Publication Date: 2022.11.29 HONDA MOTOR CO LTD
  • US11512496B2 patent drawing
  • US11512496B2 patent drawing
  • US11512496B2 patent drawing

AI summary

Disclosed is an invention that relates to a breakage prevention type card key. A breakage prevention type card key of the present invention includes: a substrate part installed inside a case part, a key accommodation part connected to the substrate part and having a groove into which an auxiliary key part is inserted, a locking part located inside the key accommodation part and elastically pressurizing a side surface of the auxiliary key part stored in the key accommodation part to restrain the movement of the auxiliary key part, and a reinforcement part extended from key accommodation part and coupled to the case part and augmenting the rigidity of the case part located on both sides of the entrance of the key accommodation part.