Cardan Shaft Sliding Assembly With Multi-Diameter Yoke Shaft

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Solution Overview

Problem

Existing cardan shaft sliding assemblies require two different yoke shafts due to different protective cover mounting diameters, leading to increased production and inventory costs and stress distribution issues.

Innovation Solution

A single yoke shaft with multiple mounting diameters is used to accommodate different protective cover sizes, allowing for a common part to be used across two different platforms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two different yoke shafts are used for different protective cover mounting diameters, then the cardan shaft sliding assembly can be adapted to different platforms, but the device complexity and inventory costs increase

Engineering Contradiction:
Improveadaptability to different platformsVSAvoidnumber of yoke shaft variants
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a single yoke shaft that can accommodate multiple protective cover mounting diameters through different mounting positions. This allows one yoke shaft design to serve multiple platforms and applications, eliminating the need for separate yoke shaft variants for each platform while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements dynamics by making the yoke shaft configurable with different mounting diameters at different positions along its length. This dynamic adaptability allows the same yoke shaft to be adjusted for different protective cover sizes and platform requirements without requiring multiple fixed-design yoke shafts.

Inventive Principle:
Principle #15Dynamics

2Reliability

If two different yoke shafts are produced under different product codes, then each can be optimized for its specific application, but production and inventory costs increase

Engineering Contradiction:
Improveapplication-specific optimizationVSAvoidproduction and inventory costs
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent reduces production and inventory costs by consolidating multiple yoke shaft product lines into a single universal yoke shaft design. This eliminates the need to manufacture and stock multiple different yoke shaft variants, thereby reducing manufacturing complexity and inventory carrying costs while maintaining application-specific performance through configurable mounting options.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If different protective cover sizes are used, then the cardan shaft sliding assembly can accommodate different seal housing diameters, but stress distribution issues arise

Engineering Contradiction:
Improveaccommodation of different seal housing diametersVSAvoidstress distribution
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

The patent applies local quality by providing different mounting diameters at different locations or positions on the yoke shaft. This allows each mounting position to be optimized for its specific protective cover size and seal housing diameter, ensuring proper stress distribution and load bearing characteristics for each configuration while using a single yoke shaft design.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250052282A1Cardan shaft sliding assembly
Publication Date: 2025.02.13 TIRSAN KARDAN SANAYI & TICARET ANONIM SIRKETI
  • US20250052282A1 patent drawing
  • US20250052282A1 patent drawing
  • US20250052282A1 patent drawing

AI summary

Disclosed is a cardan shaft sliding assembly suitable for both a gearbox-differential arrangement, which provides the cardan shaft freedom of motion in the axial direction, and for an undercarriage arrangement between two axles. The cardan shaft sliding assembly has multiple mounting diameters of different dimensions positioned on a yoke shaft in order to provide housing and assembly of the protective cover in both the gearbox-differential arrangement and the undercarriage arrangement between two axles. The yoke shaft with the mounting diameters provides the cardan shaft with freedom of motion in the axial direction and is one of the parts forming the sliding assembly.