Cardboard Tray Plastic Lid Locking Mechanism

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Solution Overview

Problem

Existing packaging arrangements with cardboard trays and plastic lids face challenges in achieving easy closure and opening while maintaining structural stability, particularly when the tray sides are thin and smooth.

Innovation Solution

A packaging arrangement with a cardboard tray and plastic lid featuring a locking mechanism that includes a groove with a guide joint, locking projection, and a locking tab, allowing for adjustable locking resistance and easy opening, while ensuring stability through a corrugated wall step and contraction structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a locking mechanism with high locking resistance is used to maintain structural stability, then the load-bearing capacity is improved, but the ease of opening deteriorates

Engineering Contradiction:
Improveload-bearing capacityVSAvoidease of opening
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The locking mechanism is segmented into multiple independent locking tabs distributed around the tray perimeter, each providing localized locking resistance. This segmentation allows the total locking resistance to be distributed, maintaining overall stability while enabling controlled opening at specific points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking mechanism incorporates dynamic elements including spring-loaded locking tabs that can be easily depressed to release the lock, and a flexible skirt flank that allows controlled deformation during opening. The guide joint also provides dynamic guidance during the opening transition.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a simple closure mechanism is used for easy closing, then the ease of operation is improved, but the structural stability deteriorates

Engineering Contradiction:
Improveease of closingVSAvoidstructural stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The locking tabs are pre-positioned and spring-loaded to automatically engage with the groove's locking projections when the lid is placed on the tray. The guide joint is pre-formed to guide the tray wall edge into the correct position, ensuring stable closure without requiring complex manual intervention.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locking mechanism is designed to self-lock automatically when the lid is closed. The spring-loaded locking tabs naturally engage with the locking projections in the groove, and the corrugated wall step provides automatic mechanical interlocking, eliminating the need for additional fastening actions.

Inventive Principle:
Principle #25Self-service

3Weight of moving object

If the tray wall is made thin and smooth to reduce material usage, then the weight is reduced, but the load-bearing capacity deteriorates

Engineering Contradiction:
Improvetray weightVSAvoidload-bearing capacity
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The tray wall is made thin and smooth overall to reduce weight, but locally reinforced at critical areas where the locking mechanism is positioned. The corrugated wall step and the areas around locking tab positions have enhanced structural properties to maintain load-bearing capacity despite the generally thin wall construction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The locking mechanism combines different material properties and structural features: the thin smooth tray wall material is complemented by the corrugated wall step structure and the integrated locking tabs, creating a composite system that achieves high load-bearing capacity through the combination of these different structural elements rather than relying on thick walls alone.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP3789311B1Packaging assembly
Publication Date: 2026.03.18 HVB INNOVA
  • EP3789311B1 patent drawingFigure 1~2
  • EP3789311B1 patent drawingFigure 3
  • EP3789311B1 patent drawingFigure 4

AI summary

Packaging arrangement comprising a receiving tray (1) with a tray wall (11), in particular made of cardboard, enclosing a tray wall edge (111 to 1114), a lid element (2), in particular made of plastic, with a groove (22) for at least partially receiving the tray wall edge (111 to 114), wherein the tray wall edge (111 to 114) includes a resisting edge (123 to 126) and a tray wall edge edge (127) which together form a support edge (117 to 120), wherein the groove (22) has a guide groove (232) and an inner flank (224) extending in the receiving tray (1) with a locking projection (229), wherein the resisting edge (123 to 126) faces the locking projection (229) and wherein the guide groove (232) and the support edge (117 to 120) have a length,which moves in a range between a dimensioned maximum distance between the locking projection (229) and the guide joint (232) and a dimensioned shortest distance between the locking projection (229) and the guide joint (232) such that the support edge (117 to 120) experiences a locking engagement with locking resistance between the locking projection (229) and the guide joint (232).