Cargo Bay Repositionable Side Guide Rails for Variable ULD Sizes

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Solution Overview

Problem

Aircraft cargo bays are inefficient in accommodating unit load devices (ULDs) of varying sizes due to optimized configurations for specific dimensions, leading to suboptimal space utilization.

Innovation Solution

A system comprising a base and cradle with pivotable support arms and locking mechanisms that reposition rails in the cargo bay to accommodate ULDs of different dimensions, allowing flexible rail positioning and secure fastening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the cargo bay is optimized for a specific ULD dimension, then the cargo handling efficiency is improved for that specific size, but the adaptability to accommodate ULDs of varying sizes deteriorates

Engineering Contradiction:
Improvecargo handling efficiencyVSAvoidadaptability to varying ULD sizes
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The rail system employs movable rails that can be repositioned along the cargo bay using cradles and support arms, transforming a static fixed-rail configuration into a dynamic adjustable system. This allows the cargo handling system to adapt to different ULD sizes while maintaining efficient handling capabilities for each specific configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rail system is designed with universal components including standardized cradles, support arms, and fastening mechanisms that can accommodate multiple ULD size variations. The same basic structure serves multiple functions by adjusting rail positions to match different cargo dimensions, eliminating the need for separate optimized configurations for each ULD size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If the rail position is fixed to optimize space for one ULD size, then the space utilization is improved for that configuration, but the ease of reconfiguration for different ULD sizes deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidease of reconfiguration
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The rail system is divided into modular segments that can be independently adjusted. Each rail can be moved separately along the cargo bay using individual cradles and support arms, allowing flexible reconfiguration without moving the entire rail system. This segmentation enables efficient space utilization for each ULD size while simplifying the reconfiguration process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Cradles and support arms serve as intermediary mechanisms between the fixed cargo bay structure and the movable rails. These intermediaries provide the mechanical means for easy rail repositioning through simple fastening and unfastening operations, making the reconfiguration process straightforward while maintaining optimal space utilization in each configured state.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple rail positions are provided to accommodate different ULD sizes, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to different ULD sizesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple rail positioning functions are merged into a unified system using standardized cradles and support arms that work together across all rail positions. Rather than having separate mechanisms for each position, the same components serve multiple positions, reducing overall system complexity while maintaining high adaptability to different ULD sizes.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12384540B2Cargo handling system repositionable side guide
Publication Date: 2025.08.12 GOODRICH CORP
  • US12384540B2 patent drawing
  • US12384540B2 patent drawing
  • US12384540B2 patent drawing

AI summary

A system for repositioning rails in a cargo bay of an aircraft. The system includes a base configured to be coupled to a structure in the cargo bay and having a first side and a second side. The system further includes a cradle for receiving a rail for restricting movement of a unit load device (ULD) in at least one direction, the cradle configured to position the rail between a first position and a second position in which the rail is closer to the second side of the base than when the rail is in the second position.