Vehicle Cargo Box Latch System with Integrated Drive Bar

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Solution Overview

Problem

Existing car top carrier latch systems can be improperly engaged, leading to theft and accidental opening during transit, and some are vulnerable to forced opening even when locked.

Innovation Solution

A latch system featuring a drive bar and latch assemblies with a key-operated lock and toggle switch, including a latch-enabling member that ensures secure engagement and prevents accidental or forced opening by indicating the latched status through handle positions and using a lock-enabled mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional latch system is used, then the device complexity is reduced, but the reliability of secure closure is compromised due to improper engagement and vulnerability to forced opening

Engineering Contradiction:
Improvesecure closureVSAvoidlatch system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple latch assemblies (first and second latch assemblies) with a common drive bar into a single integrated system. This merging ensures that both latches are actuated simultaneously by a single user input, improving reliability of secure closure while maintaining manageable complexity through systematic integration rather than independent operation of multiple latches

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent incorporates visual feedback indicators (such as window panes or transparent portions) that allow users to verify the latched status of the carrier. This feedback mechanism ensures users can confirm proper engagement without requiring complex mechanical indicators, thereby improving reliability of secure closure while adding minimal complexity to the system

Inventive Principle:
Principle #23Feedback

2Reliability

If a simple latch mechanism is used, then the ease of operation is improved, but the reliability against theft and accidental opening deteriorates

Engineering Contradiction:
Improvetheft preventionVSAvoidlatch operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges a key-operated lock mechanism with the latch system, where the lock controls the position of the drive bar that actuates both latches. This integration provides robust theft prevention through key security while maintaining ease of operation, as the single lock mechanism controls the entire latching system rather than requiring separate operations for multiple latches

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drive bar serves as an intermediary element that translates the state of the key-operated lock into the latched or unlatched position of the latch assemblies. This mediator mechanism allows the complex security function of the lock to be simplified into a straightforward latching action, providing both theft prevention and ease of operation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple latch assemblies are used, then the reliability of secure closure is improved, but the device complexity increases

Engineering Contradiction:
Improvesecure engagementVSAvoidlatch system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple latch assemblies onto a single drive bar that is actuated by a unified control mechanism (key-operated lock). This merging approach improves secure engagement by ensuring multiple latches are simultaneously engaged, while controlling complexity through the common drive bar that coordinates all latch movements from a single control point

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drive bar serves multiple functions: it acts as the control linkage for both latch assemblies, provides structural support for mounting the latches, and serves as the transmission element for the key-operated lock. This multi-functionality reduces overall system complexity while maintaining reliable secure engagement through coordinated multiple latches

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8905278B2Car top carrier
Publication Date: 2014.12.09 YAKIMA PRODUCTS INC
  • US8905278B2 patent drawing
  • US8905278B2 patent drawing
  • US8905278B2 patent drawing

AI summary

A cargo box is configured for mounting on crossbars on top of a vehicle. The cargo box includes a control assembly for operating a latch assembly on one side of the cargo box. The control assembly includes a toggle switch which may be enabled or disabled by operation of a lock device.