Cargo Carousel System for Shipping Containers
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Solution Overview
Problem
Intermodal shipping containers are often underutilized and prone to damage due to shifting cargo, and existing supply chain visibility systems lack real-time, end-to-end transparency, making it difficult to manage complex global logistics effectively.
Innovation Solution
A cargo handling and storage system with a framework and conveyor mechanism that organizes cargo modules in shipping containers, utilizing a chain-driven mechanism and Ferris wheel design to maintain upright positions, combined with wireless RFID tracking and cloud-based portal for real-time inventory management and data integration across the supply chain.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If cargo is stacked within shipping containers using conventional methods, then loading efficiency is improved, but cargo damage occurs due to shifting and crushing
Solution Approach 1:
The patent divides cargo into modular units that can be individually secured and organized within the container. These modular cargo units allow for systematic arrangement and prevent shifting during transit while maintaining efficient space utilization and loading procedures.
Solution Approach 2:
The system pre-organizes cargo into standardized modules before loading, and pre-configures the container with positioning structures. This preliminary organization ensures that cargo is properly secured from the outset, preventing damage during transit while maintaining loading efficiency.
2Quantity of substance
If shipping containers are loaded to maximize space utilization, then cargo capacity is improved, but cargo stability deteriorates leading to shifting and damage
Solution Approach 1:
The patent implements a hierarchical modular structure where smaller cargo modules are nested within larger containment units, which are then arranged within the container. This nested organization maximizes space utilization while maintaining stability through structured arrangement and secure positioning at each hierarchical level.
Solution Approach 2:
The system changes the physical parameters of cargo organization by standardizing module dimensions and implementing specific positioning configurations. These parameter changes enable optimal space packing while maintaining stability through consistent geometric arrangements that prevent shifting.
3Loss of information
If supply chain tracking systems are implemented, then cargo location visibility is improved, but real-time end-to-end transparency remains insufficient
Solution Approach 1:
The patent implements a universal tracking system that integrates multiple functions: location tracking, condition monitoring, and supply chain data exchange. This multi-functional system provides comprehensive real-time visibility across the entire supply chain, enabling all partners to access reliable information about cargo status and location.
Solution Approach 2:
The system incorporates continuous feedback mechanisms through sensors and communication devices that provide real-time data about cargo location, condition, and transit status. This feedback loop ensures all supply chain partners receive up-to-date information, maintaining reliable end-to-end transparency throughout the logistics process.
Data Source
AI summary
A cargo carousel system for shipping containers is provided that can include a frame configured to fit within a shipping container and a cargo carousel mechanism in the frame that can move cargo pod platforms, configured for holding cargo pods, in a continuous loop path in the frame. The system can further include two frames side-by-side in the shipping, each frame with its own cargo carousel system.