Vehicle Cargo Cooling Simulation for Package-Aware Air Conditioning

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Solution Overview

Problem

Existing air conditioning control systems for vehicles transporting refrigerated or frozen products do not consider package information, leading to inefficient cooling and potential quality deterioration of goods.

Innovation Solution

A simulation device and method that receives package information and sensor data to optimize air conditioning control signals for air conditioners, ensuring optimal cooling based on package loading state, location, and environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If air conditioning control is executed without considering package information, then the control system is simple, but the cooling efficiency and product quality protection deteriorate

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system performs preliminary simulation calculations before actual air conditioning operation to determine optimal control parameters. By pre-calculating the ideal cooling strategy based on package information and environmental conditions, the system achieves high cooling efficiency without requiring complex real-time control computations during vehicle operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a virtual simulation model that replicates the physical cooling environment and package characteristics. This digital copy allows the system to test and optimize control strategies in silico before applying them to the actual air conditioning system, thereby achieving efficient cooling control without directly implementing complex physical control mechanisms.

Inventive Principle:
Principle #26Copying

2Reliability

If air conditioning control considers package information, then the product quality protection improves, but the device complexity increases

Engineering Contradiction:
Improveproduct quality protectionVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The simulation calculation unit acts as an intermediary between package information input and air conditioning control output. It processes package characteristics, vehicle environment data, and cooling requirements through simulation algorithms to generate optimized control parameters, thereby protecting product quality without requiring direct complex interactions between sensors and actuators.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts air conditioning control parameters (temperature, humidity, air circulation patterns) based on simulation results that consider specific package characteristics. By changing these parameters optimally rather than using fixed complex control logic, the system achieves reliable product quality protection adapted to different cargo conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If simulation calculation is performed continuously, then the air conditioning optimization improves, but the energy consumption increases

Engineering Contradiction:
Improveair conditioning optimizationVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The simulation calculation is performed periodically at appropriate intervals rather than continuously. The system updates control parameters based on changes in vehicle environment, package conditions, or transport phase transitions, achieving sustained optimization while minimizing unnecessary computational energy expenditure.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs simulation calculations in advance to establish initial control parameters and updates them only when conditions change significantly. This preliminary calculation approach provides sustained optimization without requiring continuous energy-intensive computations throughout the entire transport process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240253421A1Simulation device, simulation method, and air conditioning control system
Publication Date: 2024.08.01 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240253421A1 patent drawing
  • US20240253421A1 patent drawing
  • US20240253421A1 patent drawing

AI summary

A simulation device includes a communication interface configured to receive package information on a package in a vehicle and sensor information from at least one sensor attached to the vehicle, and a processor configured to execute air conditioning simulation using the received package information and sensor information and transmit an air conditioning control signal for controlling an air conditioner provided in the vehicle to the air conditioner.