Cargo Dolly Auto-Chocking Linkage for Wheel Locking

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Solution Overview

Problem

Conventional cargo dollies lack effective solutions to prevent unintentional movement when disconnected from towing equipment, leading to safety risks and damage, and the use of multiple chocks increases the risk of accidents and logistical inefficiencies.

Innovation Solution

The development of an automated chocking system for cargo dollies that detects disengagement from towing equipment and electronically actuates to lock at least one wheel in place using sensors and mechanical linkages, providing feedback and notifications to ensure secure positioning without direct tire contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple wheel brace or lever is used to prevent unintentional movement, then the structure is simple and easy to operate, but the braking effectiveness decreases over time due to rubber wear and may fail to maintain contact with the wheel

Engineering Contradiction:
Improveease of operationVSAvoidbraking effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the conventional mechanical wheel brace system with an electronically controlled braking system. The electronic brake actuator receives signals from the control module and automatically applies brake force to the wheel, eliminating the need for mechanical contact with tire rubber. This substitution maintains reliability over time while preserving ease of operation through automatic activation upon disconnection detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system automatically detects when the cargo dolly is disconnected from the towing vehicle and self-activates the braking system without requiring manual intervention. The control module monitors connection status and triggers the electronic brake actuator autonomously, making the system self-serving and eliminating the need for operators to manually deploy chocks.

Inventive Principle:
Principle #25Self-service

2Reliability

If multiple separate chocks are used to secure all tires, then the reliability of preventing movement is improved, but the device complexity and safety risks increase due to more components that can be lost or cause accidents

Engineering Contradiction:
Improvemovement preventionVSAvoidnumber of chocks
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the function of multiple separate chocks into a single integrated electronic braking system. Instead of deploying individual chocks to each wheel, the system uses a centralized control module that can activate brakes on one or more wheels as needed, reducing the number of components from multiple separate chocks to a unified electronic system with fewer moving parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electronic braking system serves multiple functions: it prevents unintended movement when disconnected, provides controlled stopping capability, and can be integrated with fleet tracking systems. This multi-functional approach replaces the single-purpose mechanical chocks with a versatile system that addresses multiple operational needs simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If manual chocking by logistics personnel is required, then the braking effectiveness can be ensured, but the productivity decreases due to additional time and labor required

Engineering Contradiction:
Improvechocking effectivenessVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs the chocking function automatically without requiring logistics personnel to manually deploy or monitor chocks. The control module detects disconnection and activates the electronic brake actuator autonomously, eliminating manual labor while maintaining reliable braking effectiveness through electronic control and monitoring.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms where the control module monitors connection status and brake activation state. This feedback loop ensures that the braking system is properly engaged when needed and can report status to operators or fleet management systems, providing confidence in effectiveness without requiring manual verification.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by preventing unintentional movement and reducing the risk of accidents, while also improving logistical efficiency by eliminating the need for multiple chocks and enhancing the tracking and management of cargo dolly fleets.

Implementation Method 1

sensors and mechanical linkages

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 2

electronically actuates to lock at least one wheel in place

Methodology Applied
Scientific EffectElectromechanical conversion:

Implementation Method 3

lock at least one wheel in place

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11912325B2Systems and methods for improved automatic chocking of a cargo dolly
Publication Date: 2024.02.27 FEDERAL EXPRESS CORP
  • US11912325B2 patent drawing
  • US11912325B2 patent drawing
  • US11912325B2 patent drawing

AI summary

An improved auto-chocking enabled cargo dolly that is towable by ground support equipment. The dolly has a frame, wheels attached to the frame that support the frame and rotate to allow movement of the frame, a tow bar, a linkage in communication with the tow bar and that actuates when the tow bar is raised, and a wheel engagement chocking system fixed to the dolly frame and disposed to selectively engage at least one of the wheels attached to the dolly frame. The wheel engagement system is responsive to a position of the linkage, where the wheel engagement chocking system applies pressure directly to at least one of the wheels to hold the wheel(s) in place when the linkage is actuated by the tow bar.