Autonomous Cargo Handler Steering for Narrow Container Aisles

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Solution Overview

Problem

Conventional cargo handling vehicles require wide aisles to operate efficiently, leading to inefficient use of space in port areas and limiting the storage density of freight containers.

Innovation Solution

A cargo handling vehicle equipped with autonomous navigation, a chassis with independently steerable and driven ground engaging means, and a telescopic lifting boom, allowing it to determine and adjust its travel and lifting unit angles to minimize aisle width requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional cargo handling vehicles operate in port areas, then cargo handling capability is provided, but wide aisles are required which reduces storage density

Engineering Contradiction:
Improvecargo handling capabilityVSAvoidstorage density
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The cargo handling vehicle employs dynamically adjustable ground engaging means that can change their orientation and position during operation. The steerable wheels can be angled relative to the vehicle body, and the lifting boom can be extended and repositioned, allowing the vehicle to adapt its configuration to navigate narrow aisles while maintaining cargo handling capability. This dynamic adaptability enables operation in confined spaces without sacrificing operational efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention introduces additional degrees of freedom through the steerable ground engaging means and extendable lifting boom, effectively adding dimensional flexibility to the vehicle's movement and operation. By allowing the wheels to steer at angles and the boom to extend horizontally beyond the vehicle body, the system can access cargo in narrow aisles from multiple positional configurations, reducing the required aisle width while maintaining full cargo handling functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If aisle width between stacked freight containers is increased, then cargo handling vehicle can operate, but ground area utilization decreases

Engineering Contradiction:
Improvevehicle operabilityVSAvoidground area utilization
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The cargo handling vehicle is divided into functionally independent segments: steerable ground engaging means, a movable lifting boom with lifting unit, and a control system. Each segment can be independently positioned and controlled, allowing the vehicle to navigate narrow aisles by coordinating the movement of these segments. The ground engaging means can steer to angle relative to the vehicle body while the lifting boom can be extended to reach containers, enabling operation in reduced space through coordinated segmental movement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vehicle utilizes variable parameters including wheel steering angle, boom extension length, and lifting unit position to adapt to different aisle widths. By dynamically changing these parameters, the vehicle can operate in narrower aisles while maintaining the ability to handle standard-sized freight containers. The system adjusts multiple parameters simultaneously to optimize navigation and cargo handling in confined port area spaces.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12264050B2Cargo handling vehicle for navigation in narrow aisles and method therefore
Publication Date: 2025.04.01 KALMAR SOLUTIONS AB
  • US12264050B2 patent drawing
  • US12264050B2 patent drawing
  • US12264050B2 patent drawing

AI summary

The invention relates to a cargo handling vehicle for handling cargo within narrow aisles. The cargo handling vehicle comprises means for autonomous navigation, a chassis having at least two pairs of ground engaging means, a lifting boom. The lifting boom having a first end and a second end wherein the first end is arranged to the chassis and the second end is provided with a lifting unit. The first end of the lifting boom is attached to the chassis enabling movement of the second end in a vertical and horizontal direction, and the lifting unit is arranged rotatably in a horizontal plane. Each of the ground engaging means are independently steerable and individually driven by a respective driving means. Further, the invention also relates to a method in a cargo handling vehicle.