Cargo Handling Detection Using Backup Light Voltage Signals

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cargo handling systems face increased costs and complexity due to the use of load sensors and cameras for detecting cargo handling actions, which can be damaged and require significant installation efforts.

Innovation Solution

Detect cargo handling actions by monitoring the backward movement of cargo handling vehicles using the activation of their backup lights, employing sensors to detect the voltage of these lights and transmitting this information to a management system for analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a load sensor is used to detect cargo handling action, then cargo handling action can be detected, but cost increases and installation time and effort increase

Engineering Contradiction:
Improvecargo handling action detectionVSAvoidinstallation cost and effort
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The system utilizes existing vehicle data (backward movement information from vehicle speed sensors) to detect cargo handling actions, allowing the vehicle's own operational data to serve the dual purpose of vehicle control and cargo handling monitoring, thereby eliminating the need for additional dedicated sensors

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The vehicle speed sensor serves multiple functions: controlling vehicle operation and detecting cargo handling actions through backward movement detection, making the sensor system multi-functional and reducing overall system cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Difficulty of detecting and measuring

If a camera is used to detect cargo handling action, then cargo handling action can be detected, but installation requires large-scale alteration increasing cost and time

Engineering Contradiction:
Improvecargo handling action detectionVSAvoidinstallation complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The system leverages existing vehicle operational data (backward movement information) to detect cargo handling actions, eliminating the need for external imaging equipment and complex installation infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts useful information (backward movement patterns) from existing vehicle operational data, separating the cargo handling detection function from dedicated hardware and deriving it from常规 vehicle operation parameters

Inventive Principle:
Principle #2Taking out (Extraction)

3Difficulty of detecting and measuring

If a load sensor is attached to a fork, then cargo handling action can be detected, but the sensor can be damaged depending on attaching position

Engineering Contradiction:
Improvecargo handling action detectionVSAvoidsensor durability
Core Design Contradiction:
Difficulty of detecting and measuringVSReliability

Solution Approach 1:

The system uses the vehicle's own operational data from protected onboard sensors to detect cargo handling actions, eliminating exposure of sensors to harsh physical environments where they would be vulnerable to damage

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses backward movement information as an intermediary indicator to infer cargo handling actions, rather than directly measuring physical cargo parameters with sensors exposed to the cargo handling environment

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier and more cost-effective detection of cargo handling actions without additional equipment, allowing for improved analysis of operation rates and work plans.

Implementation Method 1

employing sensors to detect the voltage of these lights

Methodology Applied
Scientific EffectVoltage detection: Electrical Resistance

Data Source

PatentUS12570510B2Cargo handling management device, in-vehicle terminal device, control method, and program
Publication Date: 2026.03.10 NS SOLUTIONS CORPORATION
  • US12570510B2 patent drawing
  • US12570510B2 patent drawing
  • US12570510B2 patent drawing

AI summary

An acquisition unit that acquires backward movement information indicating that backward movement of a cargo handling vehicle has been performed, and a detection unit that detects that a cargo handling action by the cargo handling vehicle has been performed based on the backward movement information are included.