Integrated Cargo Inspection System Using Machine Learning

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Solution Overview

Problem

Conventional cargo inspection methods are inefficient and costly due to the need for manual, on-site examination of a large volume of containers, with non-intrusive techniques relying on human analysis of images that are not always accurate and lead to high false alarm rates.

Innovation Solution

An integrated cargo inspection system that uses non-invasive scanning equipment, such as X-ray systems, integrated with machine learning and computer vision technology to analyze digital images of container contents, comparing them to cargo declarations for compliance, thereby providing automated and accurate detection of contraband across 100% of containers without the need for extensive manpower.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional manual inspection methods are used, then inspection accuracy can be maintained through human judgment, but the cost and time consumption increase significantly due to the need for extensive human manpower

Engineering Contradiction:
Improveinspection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical human inspection system with an automated image processing system that captures images of cargo containers and uses computer vision algorithms to automatically detect contraband. This substitution eliminates the need for manual human inspection while maintaining or improving detection accuracy and significantly reducing inspection time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies (images) of the cargo container contents and processes these copies through automated image analysis. This allows multiple analyses to be performed on the same cargo without physical re-inspection, enabling both accurate detection and efficient processing of large volumes of cargo.

Inventive Principle:
Principle #26Copying

2Ease of operation

If non-intrusive scanning systems are used, then the need for opening containers is eliminated, but the systems still require manual sampling inspection which remains costly and inaccurate

Engineering Contradiction:
Improvecontainer accessVSAvoidcontraband detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent creates a universal inspection system that processes images of entire cargo containers without requiring physical access or opening containers. The system can analyze complete container images to detect contraband, making the inspection process non-intrusive while maintaining high accuracy through automated image analysis capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system replaces manual sampling inspection with automated computer vision analysis that can examine entire container images comprehensively. This substitution eliminates the need for physical sampling while improving detection accuracy through algorithmic analysis of the complete container contents.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If 100% of containers are inspected, then detection coverage is improved, but the cost and resource requirements increase dramatically with conventional methods

Engineering Contradiction:
Improvedetection coverageVSAvoidinspection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual inspection processes with an automated image processing system that can handle 100% of containers efficiently. The system uses computer vision and pattern recognition algorithms to automatically analyze container images, providing comprehensive detection coverage without the escalating costs and complexity associated with manual inspection of increasing volumes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and accurate detection of contraband in cargo, reducing false alarms and manpower costs by automating the inspection process, allowing for full coverage of container contents and generating revenue through a scanning-based model.

Implementation Method 1

non-invasive scanning equipment, such as X-ray systems

Methodology Applied
Scientific EffectX-ray: X-Ray

Data Source

PatentUS10268924B2Systems and methods for integrated cargo inspection
Publication Date: 2019.04.23 SAP SE
  • US10268924B2 patent drawing
  • US10268924B2 patent drawing
  • US10268924B2 patent drawing

AI summary

A system for integrated cargo inspection includes a non-invasive imaging system scanning a cargo container during an offload operation to obtain a digital image of its contents, a server including a control processor to control components of the system. The components including a computer vision system to perform vision system recognition techniques on the digital image and prepare a report having image icons representing the contents, a machine learning system analytically reviewing the report to generate heuristic analysis used to train the vision system, a computing device displaying at least one of a port plan, a scan view, a results list form dialog, and a results history log graphical displays. A method to implement the system and a non-transitory computer-readable medium are also disclosed.