Vehicle Cargo Restraint Control for Early Fall Detection

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Solution Overview

Problem

Cargo falls off vehicles due to traveling vibrations or wind pressure, posing a risk of accidents and injuries, with existing methods failing to prevent or recognize such incidents effectively.

Innovation Solution

A cargo falling prevention system with movement detectors and a controller that deploy a falling prevention device to restrict cargo motion, determining defective or falling-off states based on cargo movement and weight changes, and adjusting vehicle controls accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a cargo platform is equipped for loading cargo, then cargo can be transported, but cargo falls off due to traveling vibration or wind pressure causing accidents

Engineering Contradiction:
Improvecargo transport capabilityVSAvoidcargo stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The falling prevention device is deployed in advance before cargo falls off, based on detection of cargo movement trends. The controller activates the prevention device when motion detectors identify abnormal cargo movement, preventing the harmful effect before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Motion detectors continuously monitor cargo position and provide feedback to the controller. When cargo movement exceeds thresholds, the system responds by deploying the falling prevention device, creating a closed-loop control system that maintains cargo stability.

Inventive Principle:
Principle #23Feedback

2Speed

If the cargo platform moves toward the driver seat during sudden stops, then vehicle stopping is enabled, but the driver seat collides with cargo causing driver injury

Engineering Contradiction:
Improvevehicle stopping capabilityVSAvoiddriver injury risk
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The falling prevention device creates a protective barrier before cargo can move forward and collide with the driver seat during sudden stops. The device is activated based on detected cargo movement trends, preventing the harmful collision before it occurs.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If no detection system is installed, then the system is simple, but there is no solution for recognizing or preventing cargo falling

Engineering Contradiction:
Improvesystem simplicityVSAvoidcargo falling prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system replaces complex mechanical restraint mechanisms with a sensor-based detection and actuation system. Motion detectors and weight detectors use electrical fields and signal processing to monitor cargo, substituting mechanical complexity with electronic sensing and control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents cargo from falling off vehicles by detecting potential issues early and allowing drivers to take quick actions, thereby reducing accidents and injuries.

Implementation Method 1

a motion detector configured to detect the motion of the cargo

Methodology Applied
Scientific EffectMotion detection:

Implementation Method 2

a weight detector configured to measure a weight of the cargo

Methodology Applied
Scientific EffectWeight measurement:

Implementation Method 3

a falling prevention device installed on a bottom surface of the cargo platform and operative to be deployed upward from the bottom surface to restrict a motion of the cargo

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Force

Data Source

PatentUS12420697B2Cargo falling prevention system for vehicle and control method
Publication Date: 2025.09.23 HYUNDAI MOBIS CO LTD
  • US12420697B2 patent drawing
  • US12420697B2 patent drawing
  • US12420697B2 patent drawing

AI summary

The present invention provides a cargo falling prevention system for a vehicle and a control method, which can determine a defective loaded state of cargo at an early stage to prevent the cargo from falling off a vehicle so as to avoid a collateral accident. Further, the present invention provides a cargo falling prevention system for a vehicle and a control method, which can allow a driver to recognize falling of cargo and to take a quick action to cope with the falling of the cargo.