Cargo Scanning Workflow With Automated Threat Routing

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Solution Overview

Problem

Current cargo scanning systems face challenges in increasing throughput and reducing screening costs due to high volumes of cargo traffic and the need for enhanced security scanning, relying on manual operator review of X-ray images which is inefficient.

Innovation Solution

A cargo scanning system comprising multiple scanners, processing means to analyze scan data for threat conditions, and data management systems to direct analyzed data to workstations for automated threat detection and operator review, incorporating a job dispatcher, threat detection processor, and movement control mechanisms to optimize cargo flow and inspection processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual operator review of X-ray images is used, then detection accuracy is maintained, but throughput is limited and screening cost per cargo item increases

Engineering Contradiction:
ImprovethroughputVSAvoidscreening system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The screening system is divided into multiple independent scanners that can operate simultaneously, each handling separate cargo items. This segmentation allows parallel processing of multiple cargo streams, dramatically increasing overall throughput while maintaining manageable complexity at each individual scanner station

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A job dispatcher system acts as an intermediary between scanners and workstations, intelligently routing scan data to appropriate workstations based on threat detection algorithms. This mediator coordinates the flow of data and optimizes operator workload distribution, enabling higher throughput without overwhelming individual operators

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple scanners are deployed to increase throughput, then productivity increases, but data management complexity and system coordination requirements increase

Engineering Contradiction:
Improvescreening throughputVSAvoiddata management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The job dispatcher serves multiple functions simultaneously: it receives data from multiple scanners, processes threat assessments, routes data to appropriate workstations, and monitors operator workload. This multi-functional intermediary simplifies the overall system architecture by consolidating coordination tasks into a single intelligent component

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements feedback mechanisms where scan results are automatically analyzed by threat detection algorithms, and only suspicious items are routed to operators for further review. This feedback loop allows the system to automatically filter the majority of clear items, reducing the burden on operators and enabling higher throughput with manageable data management complexity

Inventive Principle:
Principle #23Feedback

3Productivity

If automated threat detection is implemented, then throughput increases and operator workload is optimized, but false alarm rates must be carefully controlled

Engineering Contradiction:
Improvescreening efficiencyVSAvoidthreat detection accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The threat detection system applies automated analysis to all scan data, but only routes items exceeding a certain threat threshold to operators for full review. This partial action approach allows automated processing of the majority of items while maintaining high reliability for actual threats, optimizing both throughput and detection accuracy

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system allows adjustment of threat detection sensitivity parameters to balance between throughput and false alarm rates. By dynamically adjusting detection thresholds based on operational requirements, the system can optimize the trade-off between screening efficiency and detection reliability for different operational contexts

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11275194B2Scanning systems
Publication Date: 2022.03.15 RAPISCAN SYST INC (US)
  • US11275194B2 patent drawing
  • US11275194B2 patent drawing
  • US11275194B2 patent drawing

AI summary

The present application is directed toward cargo scanning systems having scanners, each arranged to scan a respective object and generate a set of scan data, processors arranged to process each set of scan data to determine whether it meets a predetermined threat condition, workstations, and data management system arranged to direct data that meets the threat condition to one of the workstations for analysis.