Vehicle Cargo Step Height Control for Uneven Ground Access

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Solution Overview

Problem

Existing motor vehicles with cargo areas, such as vans, often lack an efficient mechanism to adjust the step height automatically to provide a consistent and convenient access point between the vehicle floor and the groundscape, requiring user intervention or manual adjustment.

Innovation Solution

A motor vehicle system that includes a step with a guide assembly and a motor to adjust its position, utilizing sensors to determine the height difference between the deck and the groundscape, and a controller to automatically set the step halfway between the two, ensuring even step heights with minimal user intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the step position is fixed, then the device complexity is reduced, but the adaptability to different ground heights is worsened

Engineering Contradiction:
Improveadaptability to different ground heightsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The step assembly is made dynamically adjustable through a motor-driven guide assembly that moves the step between a stowed position (flush with rear bumper) and a deployed position (extended outward). The system dynamically adapts to different ground heights by using sensors to detect the groundscape and automatically adjusting the step position, transforming a static structure into a dynamic, adaptive component.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The step assembly performs self-service by automatically detecting the groundscape height using sensors and autonomously adjusting its position without requiring manual user intervention. The motor-driven guide assembly self-regulates the step deployment based on sensor feedback, enabling the system to adapt to varying ground conditions independently.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If manual adjustment is required, then the device complexity is reduced, but the ease of operation is worsened

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The step assembly performs self-service by automatically detecting the groundscape height using sensors and autonomously adjusting its position without requiring manual user intervention. The motor-driven guide assembly self-regulates the step deployment based on sensor feedback, enabling the system to adapt to varying ground conditions independently.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback control by using sensors to detect the groundscape height and providing this information to the motor-driven guide assembly, which automatically adjusts the step position accordingly. This closed-loop feedback mechanism ensures the step is always positioned optimally for user access, enhancing ease of operation.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the step is always deployed, then the ease of operation is improved, but the loss of time for vehicle maneuvers is worsened

Engineering Contradiction:
Improveease of operationVSAvoidtime for vehicle maneuvers
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The step assembly is made dynamically adjustable through a motor-driven guide assembly that moves the step between a stowed position (flush with rear bumper) and a deployed position (extended outward). The system dynamically adapts to different ground heights by using sensors to detect the groundscape and automatically adjusting the step position, transforming a static structure into a dynamic, adaptive component.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If automatic adjustment is implemented, then the ease of operation is improved, but the use of energy is worsened

Engineering Contradiction:
Improveease of operationVSAvoiduse of energy
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The motor-driven guide assembly operates periodically rather than continuously, activating only when the system detects a need to adjust the step position. The sensor-based detection system triggers motor operation only when ground height variations are detected, and the step automatically retracts when not in use, minimizing energy consumption while maintaining ease of operation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20250296505A1Techniques for adjusting vehicle step
Publication Date: 2025.09.25 FORD GLOBAL TECH LLC
  • US20250296505A1 patent drawing
  • US20250296505A1 patent drawing
  • US20250296505A1 patent drawing

AI summary

The techniques described herein relate to a motor vehicle, including: a cargo area including a floor; a step including a deck; a guide assembly configured to guide movement of the step; a motor configured to move the guide assembly to adjust a position of the step; at least one sensor configured to obtain information indicative of a height of the deck relative to a groundscape adjacent the motor vehicle; and a controller configured to interpret the information from the at least one sensor to determine the height of the deck relative to the groundscape and the floor, and wherein the controller is configured to instruct the motor to adjust the position of the deck to be substantially halfway between the groundscape and the floor.