Aircraft Cargo Transfer Vehicle Locking Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for moving loads in aircraft cargo holds are inefficient due to the complexity and weight associated with electric motors and cables for locking devices, which increase the overall weight and complexity of the system.

Innovation Solution

A system featuring roller tracks and a transfer vehicle that can move loads along a guide track, with a coupling arrangement allowing efficient movement and locking of loads using a drive mechanism and locking device, reducing the need for extensive power sources and cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electric motors and cables are provided for each locking device to secure loads, then the locking reliability is improved, but the weight and complexity of the system increase considerably

Engineering Contradiction:
Improvelocking reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the electric motors and cables from each individual locking device, extracting the power transmission system entirely. Instead, a single drive unit on the transfer vehicle provides mechanical power directly to the locking devices through a simplified cable system, eliminating the complexity of multiple distributed power sources while maintaining locking reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines multiple locking devices into a single mechanically coupled system. When one locking device is actuated, the others are automatically actuated through mechanical connection, reducing the number of independent control systems needed and simplifying the overall device architecture while ensuring all locks are secured simultaneously

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If electric motors and cables are provided for each locking device, then the locking function is improved, but the overall weight of the system increases

Engineering Contradiction:
Improvelocking functionVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent extracts the heavy electric motors from each locking device and replaces them with a lightweight mechanical actuation system. A single drive unit on the transfer vehicle provides power to all locking devices through cables, dramatically reducing the total weight while maintaining the locking function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The locking devices are designed to be actuated passively through mechanical connection rather than requiring active power sources at each location. The single drive unit on the transfer vehicle serves all locking devices, and the system uses the existing cable infrastructure for both power transmission and control, eliminating the need for heavy distributed motor systems

Inventive Principle:
Principle #25Self-service

3Productivity

If a transfer vehicle is used to move loads along roller tracks, then the loading and unloading efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveloading and unloading efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The transfer vehicle is designed as a multi-functional unit that combines load transport, positioning, and locking actuation capabilities. It can move along the roller tracks to position loads, then actuate locking devices to secure them, eliminating the need for separate systems and reducing overall device complexity while improving productivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The transfer vehicle acts as an intermediary between the loading dock and the cargo hold. It receives loads externally, transports them along the roller tracks, and interfaces with the locking system, simplifying the overall system architecture by consolidating multiple functions into a single mediating device

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient loading and unloading of cargo holds by reducing weight and complexity, allowing for quick and reliable movement of loads while maintaining their position during transportation, and eliminating the need for extensive power sources and cables.

Implementation Method 1

at least one roller track (16), which has a plurality of rollers (18), which are arranged one behind the other in the cargo hold floor (14)

Methodology Applied
Scientific EffectRolling friction: Roller

Data Source

PatentUS10829215B2System for moving loads in an aircraft
Publication Date: 2020.11.10 AIRBUS OPERATIONS GMBH
  • US10829215B2 patent drawing
  • US10829215B2 patent drawing
  • US10829215B2 patent drawing

AI summary

A system for moving loads in an aircraft, comprising a cargo hold floor and at least one roller track comprising a plurality of rollers, defining a plane of movement for the load, arranged one behind the other in the hold floor. At least one guide track is provided in the floor extending parallel to the roller track. At least one transfer vehicle is detachably received in the guide track, movable along the guide track. At least one locking device is configured, in a locking position, to block movements of a load relative to the roller track parallel to the movement plane and perpendicular to the movement plane and, in a release position, to allow relative movements. The locking device is configured to be actuated by a transfer vehicle in the guide track to shift the locking device out of the release position into the locking position, or vice versa.