Vehicle Cargo Weight Distribution Control

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Solution Overview

Problem

Fleet managers face challenges in managing vehicle capacity, load volume, and weight distribution, which can lead to uneven wear of vehicle components and inefficient cargo loading, making it difficult to determine whether additional cargo will result in undesirable weight distribution.

Innovation Solution

A computer-implemented method for vehicles that determines the weight and position of cargo, transmits this information to a remote cargo management system, receives weight distribution instructions, and communicates these instructions to the vehicle occupant, using sensors and image processing to optimize cargo positioning and prevent overloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cargo is loaded manually without real-time monitoring, then loading process is simple, but weight distribution cannot be optimized and vehicle overload cannot be prevented

Engineering Contradiction:
Improveweight distribution controlVSAvoidcargo management system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by determining weight and position of cargo items before final loading decisions are made. The cargo management system calculates optimal weight distribution in advance and provides guidance to occupants before cargo is placed, preventing overload and uneven distribution issues before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by monitoring cargo weight and position in real-time, comparing actual distribution against optimal parameters, and providing corrective guidance to occupants. This closed-loop feedback enables dynamic adjustment of cargo placement to maintain desirable weight distribution throughout the loading process.

Inventive Principle:
Principle #23Feedback

2Productivity

If multiple cargo items are loaded without real-time monitoring, then loading capacity increases, but determining weight distribution becomes time-consuming

Engineering Contradiction:
Improvecargo loading efficiencyVSAvoidweight distribution determination time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system replaces manual mechanical assessment of weight distribution with automated electronic sensing and computational analysis. Sensors automatically detect cargo weight and position, and a processor rapidly calculates optimal distribution, eliminating the time-consuming manual evaluation process while enabling efficient loading of multiple cargo items.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cargo management system performs self-service by automatically monitoring its own cargo load conditions, calculating weight distribution parameters, and generating optimization instructions without requiring external intervention. This automation significantly reduces the time needed to determine and adjust weight distribution for multiple cargo items.

Inventive Principle:
Principle #25Self-service

3Reliability

If cargo position is not monitored, then system complexity is reduced, but uneven wear of vehicle components occurs

Engineering Contradiction:
Improvevehicle component durabilityVSAvoidsensor and monitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system takes preliminary action by determining the position of cargo items before they are finalized in their loading positions. By knowing cargo positions in advance, the system can calculate the resulting weight distribution and provide guidance to prevent uneven loading that would cause excessive wear on suspension and other vehicle components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system rapidly processes cargo position data and weight distribution calculations, quickly identifying and communicating optimal placement instructions to occupants. This rapid processing enables real-time optimization of cargo positioning, preventing uneven wear before it occurs during the loading process.

Inventive Principle:
Principle #21Skipping (Rushing through)

Data Source

PatentUS11105673B2Methods for controlling weight distribution
Publication Date: 2021.08.31 FORD GLOBAL TECH LLC
  • US11105673B2 patent drawing
  • US11105673B2 patent drawing

AI summary

A method for a vehicle is provided. The method comprises: determining a weight and position of an item of cargo being transported by the vehicle; transmitting information comprising the weight and position to a cargo management system remote from the vehicle; receiving a weight distribution instruction from the cargo management system; and communicating the weight distribution instruction to an occupant of the vehicle.