Carousel Applicator for Secure, Scan-Visible Surgical Markers

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Solution Overview

Problem

Current methods for marking surgical cavity boundaries are imprecise, leading to potential exposure of healthy tissues to radiation during post-surgical therapy due to confusion in clip placement and migration, and existing markers lack unique features for clear delineation or are inefficient to attach securely to tissue.

Innovation Solution

A device and system for deploying surgical site markers using an applicator with a carousel, shaft assembly, and sheath to securely attach markers with unique indicia, ensuring clear delineation and visibility on scans, and a method for applying these markers to tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standard vessel clips are used to mark surgical cavity boundaries, then the procedure is simple and quick, but the clips lack unique features for clear delineation and may migrate around the surgical cavity

Engineering Contradiction:
Improvesimplicity of marker placementVSAvoidreliability of boundary delineation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The marker is designed with differentiated local qualities: a radiopaque body for visibility on scans, unique indicia for identification, and specific attachment features for secure fixation to tissue. This resolves the contradiction by providing both ease of operation and reliable, clear boundary delineation through specialized local characteristics rather than generic clip design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The marker incorporates radiopaque materials that appear distinct on imaging scans, creating visual differentiation similar to color changes. This allows clear delineation of surgical boundaries on medical imaging, resolving the issue of standard clips lacking unique identifying features while maintaining simple placement procedures.

Inventive Principle:
Principle #32Color changes

2Measurement precision

If multiple clips are placed to clearly delineate the surgical cavity, then boundary identification improves, but the complexity of the procedure increases

Engineering Contradiction:
Improveprecision of surgical boundary identificationVSAvoidcomplexity of marker system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The marker serves multiple functions in a single integrated design: it provides radiopacity for scan visibility, includes unique indicia for identification, and incorporates secure attachment mechanisms. This multi-functionality allows precise boundary identification without requiring multiple separate clips or complex placement procedures, resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines multiple previously separate functions (radiopacity, identification markings, and secure attachment) into a single integrated marker device. This merging eliminates the need for multiple separate clips while maintaining precise boundary delineation, thereby reducing procedural complexity without sacrificing measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If clips are used to mark surgical margins, then the procedure is efficient, but confusion arises when viewed by different clinicians or during subsequent surgeries

Engineering Contradiction:
Improveefficiency of surgical markingVSAvoidclarity of margin identification
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The marker incorporates unique indicia and differentiated local characteristics that provide clear, unambiguous identification of specific margins. This resolves the information loss problem by ensuring that different clinicians can clearly distinguish and identify marked boundaries during subsequent procedures, while maintaining efficient marking procedures through the integrated design.

Inventive Principle:
Principle #3Local quality

4Reliability

If suture is used to attach markers to tissue, then secure attachment is achieved, but the procedure becomes slow and creates potential for additional complications

Engineering Contradiction:
Improvesecurity of marker attachmentVSAvoidtime required for marker application
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention extracts the time-consuming suture attachment step from the marker application process by integrating direct tissue attachment features into the marker design itself. This allows secure attachment to be achieved through the marker's built-in mechanisms rather than requiring separate suture procedures, thereby maintaining reliability while significantly reducing application time and potential complications.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250268686A1Applicator device, system, and method for applying surgical site markers
Publication Date: 2025.08.28 VECTOR SURGICAL LLC
  • US20250268686A1 patent drawing
  • US20250268686A1 patent drawing
  • US20250268686A1 patent drawing

AI summary

The disclosure relates to a surgical device for deploying site markers within a surgical site. The surgical device can include a housing, a carousel rotatably coupled to the housing, at least one site marker retained by the carousel, and a shaft assembly that extends through the housing and slidingly engages the housing and carousel, and a sheath coupled to the housing. The shaft assembly can include a drive member configured to engage the site marker and a retention member configured to selectively retain site marker. The sheath can be disposed around the shaft assembly and can include an opening at a distal end sized and shaped to permit the site marker to exit the surgical device.