Carpet cutting device and auxiliary device

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Solution Overview

Problem

Current carpet cutting devices face challenges in ensuring consistent cutting height and angle due to complex and tedious assembly processes, leading to potential skewing and loosening of cutting heads during use.

Innovation Solution

A carpet cutting device with a cutting head and driving motor, featuring auxiliary component mounting edge strips with protrusion positioning blocks and a base with an inclined surface and fixing devices for secure alignment and easy assembly/disassembly, ensuring consistent cutting height and angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a traditional auxiliary device with a small stressed area is used, then the device structure is simple, but the cutting height consistency deteriorates and hand-held posture easily affects cutting height

Engineering Contradiction:
Improveauxiliary device structureVSAvoidcutting height consistency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The auxiliary device is segmented into a base body and a separate clamping tool, where the clamping tool can be independently positioned and fixed. This segmentation allows the stressed area to be distributed across multiple contact points (base body + clamping tool), improving cutting height consistency without significantly increasing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clamping tool extends the functional area of the auxiliary device in a new spatial dimension by positioning it at a specific distance from the base body. This creates a stable triangular structure that enlarges the effective stressed area, ensuring cutting head stability and consistent cutting height while maintaining simple device architecture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If a clamping tool is added to form a stable triangle structure, then cutting height consistency improves, but assembly process becomes tedious and requires manual adjustment

Engineering Contradiction:
Improvecutting height consistencyVSAvoidassembly convenience
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The clamping tool incorporates a self-clamping mechanism with a clamping arm and clamping groove that automatically secures the cutting head when assembled. The elastic component provides automatic tensioning, eliminating the need for manual adjustment during assembly. Users simply need to install the components, and the self-clamping structure ensures proper positioning and stable triangular formation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If manual adjustment is required for the fixing device, then assembly flexibility is maintained, but operation ability requirement increases and cutting head skewing occurs

Engineering Contradiction:
Improveassembly flexibilityVSAvoidoperation ability requirement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The manual adjustment mechanism is replaced with a mechanical self-clamping system consisting of a clamping arm, clamping groove, and elastic component. This mechanical substitution eliminates the need for user adjustment while maintaining assembly flexibility, as the self-clamping structure automatically adapts to the cutting head position and secures it firmly, preventing skewing during operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Stability of the object's composition

If a clamping tool with fastener is used, then cutting head stability improves, but vibration during use causes fastener loosening and cutting head displacement

Engineering Contradiction:
Improvecutting head stabilityVSAvoidfastener resistance to loosening
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The clamping tool employs a dynamic self-clamping mechanism where the elastic component continuously maintains clamping force on the cutting head. This dynamic system automatically compensates for vibrations and loosening tendencies by sustaining constant elastic pressure, ensuring the cutting head remains firmly secured and stable during carpet cutting operations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12076871B1Carpet cutting device and auxiliary device
Publication Date: 2024.09.03 HU LIYIN
  • US12076871B1 patent drawing
  • US12076871B1 patent drawing
  • US12076871B1 patent drawing

AI summary

A carpet cutting device and an auxiliary device, related to technical field of devices for cutting carpet, are provided. The carpet cutting device includes a cutting head and a driving motor. The driving motor is fixed at a rear end of the cutting head and is electrically connected to the cutting head. The cutting head includes a fixing shell and a blade assembly, the blade assembly is disposed on the fixing shell, auxiliary component mounting edge strips are respectively disposed on two sides of a top portion of the fixing shell. The auxiliary device for the carpet cutting device includes a base and a cutting head fastener. A slot is defined at one side of the base, and first fixing portions are disposed on two sides of the slot. The cutting head fastener includes an inclined surface, second fixing portions, and fixing devices.